Transmission Replacement (L84, L87, 4WD and NP0)

Automatic Transmission - 10L80 MHS MQC | Repair Instructions - On Vehicle | Document ID: 5608377 Single Use Fasteners and Components Exhaust System Seal [2x] Transfer Case Front Output Shaft Boot Clamp [2x] Transmission Fluid Cooler Pipe Fitting Seal [2x] Special Tools DT-21366 Converter Holding Strap Equivalent regional tools: Special Tools Removal Procedure

1. Transfer Case Assembly » Remove — Transfer Case Assembly Replacement

Transmission Replacement (L84, L87, 4WD and NP0) — figure 1

2. Transmission Converter Cover Bolt (1) » Remove
3. Transmission Converter Cover - Left Side (2) » Remove

Transmission Replacement (L84, L87, 4WD and NP0) — figure 2

4. {with RC1} Front Bumper Fascia Skid Plate Bolt (1) » Remove [4x] 4.1. Underbody Splash Shield Bolt (2) » Remove [4x]

Transmission Replacement (L84, L87, 4WD and NP0) — figure 3

4.2. Underbody Splash Shield (1) » Remove

Transmission Replacement (L84, L87, 4WD and NP0) — figure 4

4.3. Underbody Skid Shield Bolt (2) » Remove [2x] 4.4. Underbody Skid Shield (3) » Remove

Transmission Replacement (L84, L87, 4WD and NP0) — figure 5

5. {with WTX} Front Bumper Fascia Air Deflector Bolt (1) » Remove [10x] 5.1. Front Bumper Fascia Extension Bolt (2) » Remove [8x]

Transmission Replacement (L84, L87, 4WD and NP0) — figure 6

5.2. Pull the front bumper fascia extension (1) rearward and down from the front bumper fascia.

Transmission Replacement (L84, L87, 4WD and NP0) — figure 7

5.3. Front Bumper Fascia Extension Bolt (2) » Remove [4x] 5.4. Front Bumper Fascia Extension Bolt (3) @ Underbody Skid Shield » Remove [2x] 5.5. Front Bumper Fascia Extension (4) » Remove

Transmission Replacement (L84, L87, 4WD and NP0) — figure 8

5.6. Underbody Skid Shield Bolt (1) » Remove [2x] 5.7. Underbody Skid Shield (2) » Remove

Transmission Replacement (L84, L87, 4WD and NP0) — figure 9

6. Starter Heat Shield Bolt (1) » Remove [2x]

Transmission Replacement (L84, L87, 4WD and NP0) — figure 10

7. Starter Heat Shield Bolt (1) » Remove
8. Starter Heat Shield (2) » Remove

Transmission Replacement (L84, L87, 4WD and NP0) — figure 11

9. Battery Negative Cable Ground Bolt (1) » Remove
10. Starter Solenoid Cable (2) » Reposition away

Transmission Replacement (L84, L87, 4WD and NP0) — figure 12

11. Starter Bolt (1) » Remove [2x]
12. Reposition the starter (2) to access the electrical connections.

Transmission Replacement (L84, L87, 4WD and NP0) — figure 13

13. Protective Sleeve (4) » Reposition
14. Starter Solenoid Cable Nut (2) » Remove
15. Starter Solenoid Cable (1) » Remove
16. Electrical Connector (3) » Disconnect

Transmission Replacement (L84, L87, 4WD and NP0) — figure 14

17. Starter (1) » Remove
18. Place a drain pan under the vehicle.

Transmission Replacement (L84, L87, 4WD and NP0) — figure 15

19. Automatic Transmission Fluid Pan Bolt (1) » Remove [16x]

20. Automatic Transmission Fluid Pan (2) » Remove

21. Automatic Transmission Fluid Pan Gasket (3) » Remove

22. Allow the transmission to drain.

23. Automatic Transmission Fluid Pan Gasket (3) » Install

24. Automatic Transmission Fluid Pan (2) » Install

25. Automatic Transmission Fluid Pan Bolt (1) » Install and hand tighten [16x]

26. Remove the drain pan.

Transmission Replacement (L84, L87, 4WD and NP0) — figure 16

27. Transmission Converter Cover Bolt (1) » Remove
28. Transmission Converter Cover - Right Side (2) » Remove

Transmission Replacement (L84, L87, 4WD and NP0) — figure 17

29. Repeat the following steps for all transmission torque converter bolts (1): 29.1. Rotate the harmonic balancer center bolt clockwise ONLY, to align the transmission torque converter bolt with the starter opening. 29.2. Transmission Torque Converter Bolt (1) » Remove [6x]
30. Lower the transmission enough to gain access to the transmission vent hose clip bracket.

Transmission Replacement (L84, L87, 4WD and NP0) — figure 18

31. Remove the engine wiring harness retainer (1) and reposition the engine wiring harness (2) as necessary.

Transmission Replacement (L84, L87, 4WD and NP0) — figure 19

32. Remove the transmission vent hose retainer (1) then reposition the transmission vent hose (2) as necessary.

Transmission Replacement (L84, L87, 4WD and NP0) — figure 20

33. Remove the transfer case vent hose retainer (1).
34. Transfer Case Vent Hose (2) » Remove

Transmission Replacement (L84, L87, 4WD and NP0) — figure 21

35. Remove the transmission vent hose clip bracket nut (1).
36. Remove the transmission vent hose clip bracket (2).

Transmission Replacement (L84, L87, 4WD and NP0) — figure 22

37. Transmission Fluid Cooler Pipe Connector Bolt (1) » Remove
38. Transmission Fluid Cooler Inlet and Outlet Pipe (2) @ Automatic Transmission » Remove
39. Cap the fittings and plug the holes when removing the transmission fluid cooler pipes.
40. Transmission Fluid Cooler Seal (3) » Remove and DISCARD

Transmission Replacement (L84, L87, 4WD and NP0) — figure 23

41. Disconnect the transmission wiring harness connector (1).
42. Remove the wiring harness retainers as necessary.

Transmission Replacement (L84, L87, 4WD and NP0) — figure 24

43. Remove the fuel feed and return front hose bracket nut (1).
44. Remove the fuel feed and return front hose bracket bolt (2) and reposition the fuel feed and return front hose as necessary.
45. Lower the transmission to gain access to the top and sides of the transmission.

Transmission Replacement (L84, L87, 4WD and NP0) — figure 25

46. Transmission Stud (1) Remove [5x]

Transmission Replacement (L84, L87, 4WD and NP0) — figure 26

47. Transmission Stud (1) Remove

Note

Reposition the transmission cooler pipe bracket as necessary.

48. Transmission Bolt (2) Remove [2x]
49. Pull the transmission (3) straight back.

Transmission Replacement (L84, L87, 4WD and NP0) — figure 27

Warning

The torque converter must be held to the torque converter housing by a retaining device such as shipping brackets. Without the retaining device, the torque converter may slide forward, disengaging the oil pump, or may fall completely out of the transmission causing personal injury and/or property damage.

50. Install the DT-21366 Converter Holding Strap (1) onto the transmission bell housing to retain the torque converter.

Transmission Replacement (L84, L87, 4WD and NP0) — figure 28

51. Automatic Transmission (1) » Remove Installation Procedure

52. Note the new transmission unique number (TUN).

53. Install the DT-21366 Converter Holding Strap (1) onto the transmission bell housing to retain the torque converter.

54. Support the transmission with a suitable transmission jack.

55. Raise the transmission (1) into place.

56. Remove the DT-21366 Converter Holding Strap (1).

Note

The torque converter must rotate freely by hand.

6. Slide the transmission (3) straight onto the locating pins.

Caution

Refer to Fastener Caution.

7. Transmission Stud (1) Install and tighten — Fastener Specifications

Note

Position the transmission cooler pipe bracket as necessary.

8. Transmission Bolt (2) Install and tighten [2x] — Fastener Specifications

9. Transmission Stud (1) Install and tighten [5x] — Fastener Specifications

10. Position the fuel feed and return front hose.

11. Install and tighten the fuel feed and return front hose bracket nut (1). Fastener Specifications

12. Install and tighten the fuel feed and return front hose bracket bolt (2). Fastener Specifications

13. Install the transmission vent hose clip bracket (2).

14. Install and tighten the transmission vent hose clip bracket nut (1). Fastener Specifications

15. Reposition the transmission vent hose (2) then install transmission vent hose retainer (1).

16. Transfer Case Vent Hose (2) » Install

17. Install the transfer case vent hose retainer (1).

18. Reposition the engine wiring harness (2) then install the engine wiring harness retainer (1).

19. Connect the transmission wiring harness connector (1).

20. Install the wiring retainer as necessary..

21. Raise the transmission into place.

22. If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps: 22.1. Remove any loose cured adhesive from the external threads of the components using a lint free cloth. 22.2. Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive. 22.3. Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers 22.4. Ensure there are no gaps in the thread locking adhesive once applied to the component.

Note

Rotate the crankshaft balancer center bolt clockwise ONLY, to align the transmission torque converter bolt with the starter opening.

23. Transmission Torque Converter Bolt (1) » Install and tighten [6x] — Fastener Specifications

24. Transmission Converter Cover - Right Side (2) » Install

25. Transmission Converter Cover Bolt (1) » Install and tighten — Fastener Specifications

26. Starter (1) » Install

27. Electrical Connector (3) » Connect

28. Protective Sleeve (4) » Install

29. Starter Solenoid Cable (1) » Install

30. Starter Solenoid Cable Nut (2) » Install and tighten — Fastener Specifications

31. Starter Bolt (1) » Install and tighten [2x] — Fastener Specifications

32. Starter Solenoid Cable (2) » Install

33. Battery Negative Cable Ground Bolt (1) » Install and tighten — Fastener Specifications

34. Starter Heat Shield (2) » Install

35. Starter Heat Shield Bolt (1) » Install and tighten — Fastener Specifications

36. Starter Heat Shield Bolt (1) » Install and tighten [2x] — Fastener Specifications

37. {with RC1} Underbody Skid Shield (3) » Install 37.1. Underbody Skid Shield Bolt (2) » Install and tighten [2x] — Fastener Specifications

37.2. Underbody Splash Shield (1) » Install

37.3. Underbody Splash Shield Bolt (1) » Install and tighten [4x] — Fastener Specifications 37.4. Underbody Splash Shield Bolt (2) » Install and tighten [4x] — Fastener Specifications

38. {with WTX} Underbody Skid Shield (2) » Install 38.1. Underbody Skid Shield Bolt (1) » Install and tighten [2x] — Fastener Specifications

38.2. Front Bumper Fascia Extension (4) » Install 38.3. Front Bumper Fascia Extension Bolt (3) @ Underbody Skid Shield » Install and tighten [2x] — Fastener Specifications 38.4. Front Bumper Fascia Extension Bolt (2) » Install and tighten [4x] — Fastener Specifications

38.5. Front Bumper Fascia Extension (1) » Install

38.6. Front Bumper Fascia Extension Bolt (2) » Install and tighten [8x] — Fastener Specifications 38.7. Front Bumper Fascia Air Deflector Bolt (1) » Install and tighten [10x] — Fastener Specifications

39. Transmission Converter Cover - Left Side (2) » Install

40. Transmission Converter Cover Bolt (1) » Install and tighten — Fastener Specifications

41. Transfer Case Assembly » Install — Transfer Case Assembly Replacement

42. Transmission Fluid Cooler Seal (3) » Install NEW

43. Remove the caps from the fittings and plugs from the holes before installing the transmission fluid cooler pipes.

44. Transmission Fluid Cooler Inlet and Outlet Pipe (2) @ Automatic Transmission » Install

45. Transmission Fluid Cooler Pipe Connector Bolt (1) » Install and tighten — Fastener Specifications

46. Lower the vehicle.

47. Connect the battery negative cable. Battery Negative Cable Disconnection and Connection

48. Fill the transmission to the proper level with NEW transmission fluid. Transmission Fluid Fill Procedure

49. Perform the solenoid valve characterization. Q77 Transmission Control Solenoid Valve Characterization Programming

Note

The Service Fast Learn procedure must be performed when one of the following repairs have been made to the vehicle. Failure to perform the procedure after one of the following repairs may result in poor transmission performance, as well as transmission DTCs being set: The service fast learn procedure must be performed when any of the following repairs has been made to the transmission. Pressure regulating solenoid replacement Valve body repair or replacement Any service/repair in response to a shift quality concern Any internal transmission service, repair, overhaul, or replacement Torque converter replacement TCM replacement Transmission assembly replacement

50. Perform the service fast learn procedure. Transmission Service Fast Learn Procedure
51. Inspect for Leaks