Transfer Case Two_Four Wheel Drive Actuator Position Sensor Replacement

Transfer Case Two/Four Wheel Drive Actuator Position Sensor Replacement Single Use Fasteners and Components Transfer Case Two/Four Wheel Drive Actuator Position Sensor Gasket Removal Procedure

1. Start vehicle and shift the transfer case to 2WD/2High.
2. Turn the vehicle off.
3. Disconnect the battery negative cable. Battery Negative Cable Disconnection and Connection
4. Raise and support the vehicle. Lifting and Jacking the Vehicle

Transfer Case Two_Four Wheel Drive Actuator Position Sensor Replacement — figure 1

5. Disconnect the transfer case two/four wheel drive position sensor electrical connector (1).

Transfer Case Two_Four Wheel Drive Actuator Position Sensor Replacement — figure 2

6. Transfer Case Two/Four Wheel Drive Actuator Position Sensor Bolt (1) » Remove [2x]

7. Transfer Case Two/Four Wheel Drive Actuator Position Sensor (2) » Remove

8. Transfer Case Two/Four Wheel Drive Actuator Position Sensor Gasket (3) » Remove and DISCARD

9. Clean the gasket surface as necessary. Installation Procedure

10. Transfer Case Two/Four Wheel Drive Actuator Position Sensor Gasket (3) » Install NEW

11. Transfer Case Two/Four Wheel Drive Actuator Position Sensor (2) » Install

Caution

Refer to Fastener Caution.

3. Transfer Case Two/Four Wheel Drive Actuator Position Sensor Bolt (1) » Install and tighten [2x] — Fastener Specifications

4. Connect the transfer case two/four wheel drive position sensor electrical connector (1).

5. Lower the vehicle.

6. Connect the battery negative cable. Battery Negative Cable Disconnection and Connection

7. Perform the transfer case range actuator correlation learn. Transfer Case Range Actuator Correlation Learn

8. Start the vehicle and shift the transfer case through all modes and ranges to verify correct operation.