Automatic Transmission Fluid Pump Driven Gear Replacement

Automatic Transmission - 10L80 MHS MQC | Repair Instructions - On Vehicle | Document ID: 5584531 Automatic Transmission Fluid Pump Driven Gear Replacement Single Use Fasteners and Components Automatic Transmission Auxiliary Fluid Pump Outlet Pipe Seal Automatic Transmission Auxiliary Fluid Pump Seal Automatic Transmission Fluid Filter Bolt [2x] Automatic Transmission Fluid Pump Drive Shaft Retaining Ring Automatic Transmission Fluid Pump Seal [2x] Control Valve Solenoid Body Bolt [3x] Exhaust System Seal - Left Side Exhaust System Seal - Right Side Removal Procedure

Automatic Transmission Fluid Pump Driven Gear Replacement — figure 1

1. Automatic Transmission Fluid Filter (2) » Remove — Automatic Transmission Fluid, Fluid Pan and/or Filter Replacement

Automatic Transmission Fluid Pump Driven Gear Replacement — figure 2

2. Control Valve Upper Body Bolt (1) » Remove
3. Automatic Transmission Auxiliary Fluid Pump Outlet Pipe (2) » Remove
4. Automatic Transmission Auxiliary Fluid Pump Outlet Pipe Seal (3) » Remove and DISCARD
5. Automatic Transmission Auxiliary Fluid Pump Seal (4) » Remove and DISCARD

Automatic Transmission Fluid Pump Driven Gear Replacement — figure 3

6. Automatic Transmission Auxiliary Fluid Pump Bolt (1) » Remove [3x]
7. Disconnect the electrical connector.
8. Automatic Transmission Auxiliary Fluid Pump (2) » Remove

Automatic Transmission Fluid Pump Driven Gear Replacement — figure 4

Note

The control valve solenoid body bolts are marked by arrows in the valve body casting.

9. Control Valve Solenoid Body Bolt (1) » Remove [2x]
10. Control Valve Solenoid Body Bolt (2) » Remove and DISCARD [3x]
11. Control Valve Solenoid Body Bolt (3) » Remove [2x]

Automatic Transmission Fluid Pump Driven Gear Replacement — figure 5

12. Disconnect the park inhibitor solenoid electrical connector (1).
13. Park Inhibitor Solenoid (2) » Remove
14. Unlock the main control wiring harness connector latch (3).
15. Disconnect the transmission wiring harness (4).

Note

Do not disassemble the control valve body assembly. The internal parts are NOT serviceable.

16. Control Valve Body Assembly (5) » Remove

Automatic Transmission Fluid Pump Driven Gear Replacement — figure 6

17. Automatic Transmission Fluid Pump Seal (1) » Remove and DISCARD

Automatic Transmission Fluid Pump Driven Gear Replacement — figure 7

18. Automatic Transmission Fluid Pump Bolt (1) » Remove [3x]
19. Automatic Transmission Fluid Pump Seal (2) » Remove and DISCARD
20. Automatic Transmission Fluid Pump (3) » Remove

Automatic Transmission Fluid Pump Driven Gear Replacement — figure 8

Note

Unsnap the automatic transmission fluid pump driven gear baffle.

21. Automatic Transmission Fluid Pump Driven Gear Baffle (1) » Remove
22. Automatic Transmission Fluid Pump Drive Shaft Retaining Ring (2) » Remove and DISCARD
23. Automatic Transmission Fluid Pump Driven Gear (3) » Remove Installation Procedure

Automatic Transmission Fluid Pump Driven Gear Replacement — figure 9

1. Automatic Transmission Fluid Pump Driven Gear (1) » Install
2. Automatic Transmission Fluid Pump Drive Shaft Retaining Ring (2) » Install NEW
3. Automatic Transmission Fluid Pump Driven Gear Baffle (3) » Install

Automatic Transmission Fluid Pump Driven Gear Replacement — figure 10

4. Automatic Transmission Fluid Pump (1) » Install
5. Automatic Transmission Fluid Pump Seal (2) » Install NEW

Caution

Refer to Fastener Caution.

6. Automatic Transmission Fluid Pump Bolt (3) » Install and tighten [3x] — Fastener Specifications

7. Automatic Transmission Fluid Pump Seal (1) » Install NEW

Automatic Transmission Fluid Pump Driven Gear Replacement — figure 11

Caution

The Park Pawl Actuator Lever must be in the park position, fully forward position, and aligned with the slot in the piston servo prior to lowering the Control Valve Assembly into place. Contact between the switch housing or magnet carrier and the end of the Park Pawl Actuator Lever during installation can damage these components and lead to failure. This damage may not be immediately apparent and may occur during subsequent vehicle operation.

Note

Ensure the automatic transmission fluid pump seal is in the control valve body.

Note

The piston servo opening (2) must be positioned correctly as shown. Use appropriate tool to position opening if necessary.

8. Place the park pawl actuator (1) in the park position.
9. Carefully place the control valve body assembly (3) in the transmission ensuring park pawl actuator lever (1) aligns inside the piston servo opening (2).
10. Control Valve Body Assembly (3) » Install

Note

Ensure the wiring harness is not pinched after valve body installation.

11. Connect the main control wiring harness connector (4) then lock the connector latch (5).
12. Park Inhibitor Solenoid (6) » Install
13. Connect the Park Inhibitor Solenoid connector (7).

Note

Allow bolt holes to dry before installing bolts.

14. Clean the bolt holes and ensure they are free from old sealant.
15. Control Valve Solenoid Body Bolt (1) » Install and tighten in sequence [2x] — Fastener Specifications

Caution

Refer to Torque-to-Yield Fastener Caution.

Note

The bolts are marked by arrows in the valve body casting.

16. Control Valve Solenoid Body Bolt (2) » Install NEW and tighten in sequence [3x] — Fastener Specifications
17. Control Valve Solenoid Body Bolt (3) » Install and tighten in sequence [2x] — Fastener Specifications

Automatic Transmission Fluid Pump Driven Gear Replacement — figure 12

18. Automatic Transmission Auxiliary Fluid Pump (1) » Install
19. Connect the electrical connector.
20. Automatic Transmission Auxiliary Fluid Pump Bolt (2) » Install and tighten [3x] — Fastener Specifications

Automatic Transmission Fluid Pump Driven Gear Replacement — figure 13

21. Automatic Transmission Auxiliary Fluid Pump Seal (1) » Install NEW

22. Automatic Transmission Auxiliary Fluid Pump Outlet Pipe Seal (2) » Install NEW

23. Automatic Transmission Auxiliary Fluid Pump Outlet Pipe (3) » Install

24. Control Valve Upper Body Bolt (4) » Install and tighten — Fastener Specifications

25. Automatic Transmission Fluid Filter (2) » Install — Automatic Transmission Fluid, Fluid Pan and/or Filter Replacement

26. Perform the solenoid valve characterization reprogramming procedure. Q77 Transmission Control Solenoid Valve Characterization Programming