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Engine Mechanical Specifications (L87)

Engine Mechanical Specifications

Application Specification
Engine Type V8
Displacement 6.2L 376 CID
Bore 103.25 mm 4.064 in
Stroke 92.0 mm 3.622 in
Compression Ratio 11.5:1
Firing Order 1–8–7–2–6–5–4–3
Spark Plug Gap 0.95–1.10 mm 0.037–0.043 in
Camshaft Bearing Bore 1 and 5 Diameter 59.58–59.63 mm 2.345–2.347 in
Camshaft Bearing Bore 2 and 4 Diameter 59.08–59.13 mm 2.325–2.327 in
Application Specification
Camshaft Bearing Bore 3 Diameter 58.58–58.63 mm 2.306–2.308 in
Crankshaft Main Bearing Bore Diameter 69.869–69.891 mm 2.751–2.752 in
Crankshaft Main Bearing Bore Out-of-Round 0.008 mm 0.00031 in
Cylinder Bore Diameter 103.239–103.261 mm 4.0645–4.0654 in
Cylinder Head Deck Height – Measuring from the Centerline of Crankshaft to the Deck Face 234.575–234.825 mm 9.235–9.245 in
Cylinder Head Deck Surface Flatness – Measured Within a 150.00 mm (5.9 in) Area 0.05 mm 0.002 in
Cylinder Head Deck Surface Flatness – Measuring the Overall Length of the Block Deck 0.1 mm 0.0039 in
Valve Lifter Bore Diameter 21.417–21.443 mm 0.843–0.844 in
Valve Lifter Follower Bore Diameter 29.187–29.213 mm 1.149–1.150 in
Camshaft End Play 0.025–0.305 mm 0.001–0.012 in
Camshaft Journal Diameter 54.990–55.015 mm 2.164–2.166 in
Camshaft Bearing Diameter 55.063–55.088 mm 2.1678–2.1688 in
Camshaft Journal-to-Bearing Clearance 0.048–0.098 mm 0.0019–0.0038 in
0.006 mm 0.0002 in
Application Specification
Camshaft Lobe Lift – Exhaust Non AFM 7.360 mm 0.290 in
Camshaft Lobe Lift – Exhaust AFM 7.490 mm 0.295 in
Camshaft Lobe Lift – Intake Non AFM 7.760 mm 0.306 in
Camshaft Lobe Lift – Intake AFM 7.890 mm 0.311 in
Fuel Pump Lobe Lift 5.70 mm 0.224 in
Camshaft Runout – Measured at the Intermediate Journals 0.05 mm 0.002 in
Camshaft Position Actuator
Range of Authority 62 degrees
Park Position 7 degrees Advanced
Connecting Rod
Connecting Rod Bearing Clearance – Production 0.024–0.064 mm 0.0009–0.0025 in
Connecting Rod Bearing Clearance – Service 0.023–0.076 mm 0.0009–0.0029 in
Connecting Rod Bore Diameter – Bearing End 56.505–56.525 mm 2.224–2.225 in
Connecting Rod Bore Out-of-Round – Bearing End – Production 0.006 mm 0.00023 in
Connecting Rod Bore Out-of-Round – Bearing 0.008 mm 0.0003 in
Application Specification
Connecting Rod Side Clearance 0.125–0.495 mm 0.004–0.019 in
Crankshaft
Connecting Rod Journal Diameter – Production 53.320–53.336 mm 2.0992–2.0998 in
Connecting Rod Journal Diameter – Service 53.31 mm 2.0996 in
Connecting Rod Journal Out-of-Round – Production 0.005 mm 0.0002 in
Connecting Rod Journal Out-of-Round – Service 0.01 mm 0.0004 in
Connecting Rod Journal Taper – Maximum for 1/2 of Journal Length – Production 0.008 mm 0.0003 in
Connecting Rod Journal Taper – Maximum for 1/2 of Journal Length – Service 0.015 mm 0.00059 in
Crankshaft End Play 0.040–0.220 mm 0.0015–0.0086 in
Crankshaft Main Bearing Clearance – Production 0.02–0.052 mm 0.0008–0.0021 in
Crankshaft Main Bearing Clearance – Service 0.02–0.065 mm 0.0008–0.0025 in
Crankshaft Main Journal Diameter – Production 64.992–65.008 mm 2.558–2.559 in
Crankshaft Main Journal Diameter – Service 64.982 mm 2.558 in
Crankshaft Main Journal Out-of-Round – Production 0.005 mm 0.00019 in
Application Specification
Crankshaft Main Journal Out-of-Round – Service 0.01 mm 0.0004 in
Crankshaft Main Journal Taper – Production 0.008 mm 0.0003 in
Crankshaft Main Journal Taper – Service 0.015 mm 0.00059 in
Crankshaft Rear Flange Runout 0.025 mm 0.00098 in
Crankshaft Reluctor Ring Runout – Measured 1.0 mm (0.04 in) Below Tooth Diameter 0.7 mm 0.028 in
Crankshaft Thrust Surface – Production 26.14–26.22 mm 1.029–1.0315 in
Crankshaft Thrust Surface – Service 26.22 mm 1.0315 in
Crankshaft Thrust Surface Runout 0.04 mm 0.002 in
Cylinder Head
Cylinder Head Height/Thickness – Measured from the Cylinder Head Deck to the Valve Rocker Arm Cover Seal Surface 132.5 mm 5.216 in
Surface Flatness – Block Deck – Measured Within a 152.4 mm (6.0 in) Area 0.05 mm 0.0019 in
Surface Flatness – Block Deck – Measuring the Overall Length of the Cylinder Head 0.1 mm 0.004 in
Surface Flatness – Exhaust Manifold Face 0.1 mm 0.004 in
Surface Flatness – Intake Manifold Face 0.1 mm 0.004 in
Application Specification
Valve Guide Installed Height – Measured from the Spring Seat Surface to the Top of the Guide 17.05–17.55 mm 0.671–.691 in
Injector Bore Diameter 7.65–7.87 mm 0.301–0.309 in
Intake Manifold
Surface Flatness – Measured at Gasket Sealing Surfaces and Measured Within a 200 mm (7.87 in) Area that Includes 2 Runner Port Openings 0.3 mm 0.118 in
Lubrication System
Oil Pressure – Minimum – Hot 152 kPa at 1,000 engine RPM 207 kPa at 2,000 engine RPM 228 kPa at 3,000 engine RPM 22 psig at 1,000 engine RPM 30 psig at 2,000 engine RPM 33 psig at 3,000 engine RPM
Active Fuel Management Relief Valve Oil Pressure – as Measured at Oil Pressure Sensor Location 379–517 kPa Maximum 55–75 psig Maximum
Front Cover Alignment – at Oil Pan Surface 0.0–0.5 mm 0.0–0.02 in
Crankshaft Rear Oil Seal Housing Alignment – at Oil Pan Surface 0.0–0.5 mm 0.0–0.02 in
Oil Pan Alignment – to Rear of Engine Block at Transmission Bell Housing Mounting Surface 0.0–0.1 mm 0.0–0.004 in
Piston Rings
Piston Ring End Gap – First Compression Ring – Measured in Cylinder Bore – Production 0.23–0.39 mm 0.009–0.0153 in
Application Specification
Piston Ring End Gap – First Compression Ring – Measured in Cylinder Bore – Service 0.23–0.45 mm 0.009–0.0177 in
Piston Ring End Gap – Second Compression Ring – Measured in Cylinder Bore – Production 0.32–0.63 mm 0.0126–0.0248 in
Piston Ring End Gap – Second Compression Ring – Measured in Cylinder Bore – Service 0.32–0.69 mm 0.0126–0.0272 in
Piston Ring End Gap – Oil Control Ring – Measured in Cylinder Bore – Production 0.22–0.79 mm 0.0086–0.0311 in
Piston Ring End Gap – Oil Control Ring – Measured in Cylinder Bore – Service 0.22–0.85 mm 0.0086–0.0335 in
Piston Ring-to-Groove Clearance – First Compression Ring – Production 0.040–0.083 mm 0.0016–0.0033 in
Piston Ring-to-Groove Clearance – First Compression Ring – Service 0.040–0.083 mm 0.0016–0.0033 in
Piston Ring-to-Groove Clearance – Second Compression Ring – Production 0.040–0.083 mm 0.0016–0.0033 in
Piston Ring-to-Groove Clearance – Second Compression Ring – Service 0.040–0.083 mm 0.0016–0.0033 in
Piston Ring-to-Groove Clearance – Oil Control Ring – Production 0.013–0.201 mm 0.0005–0.0079 in
Piston Ring-to-Groove Clearance – Oil Control Ring – Service 0.013–0.201 mm 0.0005–0.0079 in
Pistons and Pins
Application Specification
Pin – Piston Pin Clearance-to-Piston Pin Bore – Production 0.002–0.01 mm 0.00008–0.0004 in
Pin – Piston Pin Clearance-to-Piston Pin Bore – Service 0.002–0.015 mm 0.00008–0.0006 in
Pin – Piston Pin Diameter 23.952–23.955 mm 0.9430–0.9431 in
Pin – Piston Pin Fit in Connecting Rod Bore – Production 0.007–0.02 mm 0.00027–0.00078 in
Pin – Piston Pin Fit in Connecting Rod Bore – Service 0.007–0.022 mm 0.00027–0.00086 in
Piston – Piston Diameter – Measured Over Skirt Coating 103.258–103.289 mm 4.0653–4.0665 in
Piston – Piston to Bore Clearance – Production −0.048 to +0.001 mm −0.0019 to +0.000 in
Piston – Piston to Bore Clearance – Service Limit With Skirt Coating Worn Off 0.052 mm 0.0020 in
Valve System
Valves – Valve Face Angle 45 degrees
Valves – Valve Face Width 1.25 mm 0.05 in
Valves – Valve Lash Net Lash – No Adjustment
Valve Lift – Exhaust Non AFM 13.250 mm 0.521 in
Application Specification
Valve Lift – Exhaust 13.503 mm 0.531 in
Valve Lift – Intake Non AFM 14.000 mm 0.551 in
Valve Lift – Intake 14.253 mm 0.561
Valves – Valve Seat Angle 45 degrees
Valves – Valve Seat Runout 0.05 mm 0.002 in
Valves – Valve Seat Runout 0.08 mm 0.003 in
Valves – Valve Seat Width – Exhaust 2.52 mm 0.099 in
Valves – Valve Seat Width – Intake 1.98 mm 0.078 in
Valves – Valve Stem Diameter – Production 7.955–7.976 mm 0.313–0.314 in
Valves – Valve Stem Diameter – Service 7.95 mm 0.313 in
Note: For valve stem to guide clearance – valve guide inner diameter measurements must be recorded at a depth of 7 mm (0.26 in) in the valve guide bore.
Valves – Valve Stem-to-Guide Clearance – Production – Exhaust 0.025–0.066 mm 0.001–0.0026 in
Valves – Valve Stem-to-Guide Clearance – Service – Exhaust 0.093 mm 0.0037 in
Valves – Valve Stem-to-Guide Clearance – Production – Intake 0.025–0.066 mm 0.001–0.0026 in
Application Specification
Valves – Valve Stem-to-Guide Clearance – Service – Intake 0.093 mm 0.0037 in
Valves – Valve Stem Height – Measured from Spring Seat – Intake and Exhaust 51.945–52.695 mm 2.045–2.074 in
Rocker Arms – Valve Rocker Arm Ratio 1.80:1
Valve Springs – Valve Spring Free Length – Yellow Stripe & Top 56.2 mm 2.21 in
Valve Springs – Valve Spring Installed Height – Yellow Stripe & Top 47.75 mm 1.88 in
Valve Springs – Valve Spring Load – Closed – Yellow Stripe & Top 400 N at 47.75 mm 90 lb at 1.9 in
Valve Springs – Valve Spring Load – Open – Yellow Stripe & Top 1345 N at 35.05 mm 302 lb at 1.38 in
Valve Springs – Valve Spring Free Length – Blue Stripe & Top 55.4 mm 2.18 in
Valve Springs – Valve Spring Installed Height – Blue Stripe & Top 47.75 mm 1.88 in
Valve Springs – Valve Spring Load – Closed – Blue Stripe & Top 410 N at 47.75 mm 92 lb at 1.9 in
Valve Springs – Valve Spring Load – Open – Blue Stripe & Top 1345 N at 35.05 mm 302 lb at 1.38 in