Propeller Shaft Oil Seal Sleeve Replacement (2WD)

Automatic Transmission - 10L80 MHS MQC | Repair Instructions - On Vehicle | Document ID: 5921136 Single Use Fasteners and Components Automatic Transmission Case Extension Seal Automatic Transmission Case Extension Seal - Lube Oil Propeller Shaft Oil Seal Sleeve Special Tools DT-22912-B Split Plate Bearing Puller DT-50802 Threaded Rod Kit GE-8433-1 Puller Bar Equivalent regional tools: Special Tools Removal Procedure

1. Raise and support the vehicle. Lifting and Jacking the Vehicle

Propeller Shaft Oil Seal Sleeve Replacement (2WD) — figure 1

2. Rear Propeller Shaft Bolt (1) » Remove [4x]

Propeller Shaft Oil Seal Sleeve Replacement (2WD) — figure 2

Caution

When removing the propeller shaft, do not attempt to remove the shaft by pounding on the yoke ears or using a tool between the yoke and the universal joint. If the propeller shaft is removed by using such means, this may lead to premature failure of the joint.

3. Propeller Shaft (1) » Remove
4. Support the transmission with a suitable jack.

Propeller Shaft Oil Seal Sleeve Replacement (2WD) — figure 3

5. Remove the wiring harness (2) from the 3 wiring harness retainers (1) and reposition the wiring harness as necessary.

Propeller Shaft Oil Seal Sleeve Replacement (2WD) — figure 4

6. Transmission Mount Nut (1) » Remove
7. Transmission Support Crossmember Nut (2) » Remove [4x]
8. Transmission Support Crossmember Bolt (3) » Remove [4x]

Propeller Shaft Oil Seal Sleeve Replacement (2WD) — figure 5

9. Transmission Support Crossmember (1) » Remove

Propeller Shaft Oil Seal Sleeve Replacement (2WD) — figure 6

10. Transmission Mount Bolt (1) » Remove [2x]
11. Transmission Mount (2) » Remove

Propeller Shaft Oil Seal Sleeve Replacement (2WD) — figure 7

12. Automatic Transmission Case Extension Bolt (1) » Remove [6x]
13. Automatic Transmission Case Extension (2) » Remove
14. Automatic Transmission Case Extension Seal (3) » Remove and DISCARD
15. Automatic Transmission Case Extension Seal - Lube Oil (4) » Remove and DISCARD

Propeller Shaft Oil Seal Sleeve Replacement (2WD) — figure 8

16. Assemble the following tools to the transmission: DT-22912-B Split Plate Bearing Puller (1) GE-8433-1 Puller Bar (2) DT-50802 Threaded Rod Kit (3)
17. Propeller Shaft Oil Seal Sleeve (4) » Remove and DISCARD Installation Procedure

Propeller Shaft Oil Seal Sleeve Replacement (2WD) — figure 9

1. Place the NEW propeller shaft oil seal sleeve (4) over the output shaft.

2. Assemble the following tools to the transmission: GE-8433-1 Puller Bar (1) DT-50802 Threaded Rod Kit (2) DT-50802-1 Sleeve Installer (3)

3. Propeller Shaft Oil Seal Sleeve (4) » Install NEW

4. Automatic Transmission Case Extension Seal (3) » Install NEW

5. Automatic Transmission Case Extension Seal - Lube Oil (4) » Install NEW

6. Lubricate the inner diameter of the transmission output shaft seal with NEW transmission fluid prior to installing the automatic transmission case extension. Adhesives, Fluids, Lubricants, and Sealers

7. Automatic Transmission Case Extension (2) » Install

Caution

Refer to Fastener Caution.

8. Automatic Transmission Case Extension Bolt (1) » Install and tighten in sequence [6x] — Fastener Specifications

9. Transmission Mount (2) » Install

10. If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps: 10.1. Remove any loose cured adhesive from the external threads of the components using a lint free cloth. 10.2. Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive. 10.3. Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers 10.4. Ensure there are no gaps in the thread locking adhesive once applied to the component.

11. Transmission Mount Bolt (1) » Install and tighten [2x] — Fastener Specifications

12. Transmission Support Crossmember (1) » Install

13. Transmission Support Crossmember Bolt (3) » Install [4x]

14. Transmission Support Crossmember Nut (2) » Install and tighten [4x] — Fastener Specifications

15. Transmission Mount Nut (1) » Install and tighten — Fastener Specifications

16. Position the wiring harness (2) as necessary then install the harness into the 3 wiring harness retainers (1).

17. Remove the transmission jack.

18. Propeller Shaft (1) » Install

19. If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps: 19.1. Remove any loose cured adhesive from the external threads of the components using a lint free cloth. 19.2. Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive. 19.3. Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers 19.4. Ensure there are no gaps in the thread locking adhesive once applied to the component.

20. Rear Propeller Shaft Bolt (1) » Install and tighten [4x] — Fastener Specifications

21. Lower the vehicle.

22. If necessary, check the transmission fluid level and condition. Transmission Fluid Level and Condition Check