Engine Controls and Fuel - 3.0L LM2 Diesel | Diagnostic Information and Procedures | Document ID: 5501035
Diagnostic Instructions
Perform the Diagnostic System Check prior to using this diagnostic procedure: Diagnostic
System Check - Vehicle
Review the description of Strategy Based Diagnosis: Strategy Based Diagnosis
An overview of each diagnostic category can be found here: Diagnostic Procedure
Instructions
DTC Descriptor
DTC P00DF
Charge Air Cooler Coolant Inlet Temperature Sensor Performance
Diagnostic Fault Information
| Circuit |
Short to Ground |
Open/High Resistance |
Short to Voltage |
Signal Performanc |
| Signal |
P00E0 |
P00E1 |
P00E1* |
P00DF, P00E2 |
| Low Reference |
— |
P00E1 |
* |
P00DF, P00E2 |
| * Component damage may occur if the circuit is shorted to B+. |
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|
|
|
Typical Scan Tool Data
Start-Up Charge Air Cooler Coolant Inlet Temperature Sensor
| Circuit |
Short to Ground |
Open |
Short to Voltage |
| Operating Conditions: Engine = Off — For greater than 8 h Parameter Normal Range: Within 3°C (5°F) of ambient air temperature @ Cold Start-Up |
|
|
|
| Signal |
150°C (302°F) |
−40°C (−40°F) |
−40°C (−40°F) |
| Low Reference |
— |
−40°C (−40°F) |
−40°C (−40°F) |
Circuit/System Description
For an overview of the component/system, refer to: Compressor Air Intake Turbocharger System
Description
|
Circuit |
Description |
|
|
Signal |
The control module input circuit has an internal resistance connected to 5 V. |
|
| Circuit |
Description |
| Low Reference |
Grounded through the control module. |
| Component |
Description |
| B34K Charge Air Cooler Coolant Temperature Sensor - Inlet |
The sensor is a negative temperature coefficient thermistor. As the temperature of the air, fluid, or metal increases, the resistance of the sensor decreases, varying the voltage on the signal circuit. |
| K20 Engine Control Module |
The control module contains a microprocessor used to process input data to control outputs. The control module controls a series of actuators to ensure optimal engine performance. The control module does this by reading values from a variety of sensors, interprets the data and adjusts the engine actuators accordingly. |
Conditions for Running the DTC
DTC P007B–P007E, P00E0–P00E2, P10D5–P10D8, P2610 = Not set
Ignition and Start Switch Signal = Off — For greater than 8 h
Ignition and Start Switch Signal = On or Engine = Idling — For less than 2 s
Ignition and Start Signal = Greater than 11 V
The following parameters are within 45°C (81°F) of each other:
– Charge Air Cooler Coolant Inlet Temperature Sensor
– Charge Air Cooler Temperature Sensor
– Charge Air Cooler Temperature Sensor 2
Frequency the DTC runs = Once — After the running conditions are met
Conditions for Setting the DTC
The following parameters are not within 20°C (36°F) of each other:
– Charge Air Cooler Coolant Inlet Temperature Sensor
– Charge Air Cooler Temperature Sensor
– Charge Air Cooler Temperature Sensor 2
Actions Taken When the DTC Sets
DTCs listed in the DTC Descriptor category = Type B DTC
Particulate Filter Regeneration = Not Allowed
Warning Message = Reduced Engine Power
Conditions for Clearing the DTC
DTCs listed in the DTC Descriptor category = Type B DTC
Reference Information
Engine Heating/Cooling Schematics
Connector End View Reference
Master Electrical Component List
Electrical Information Reference
Circuit Testing
Connector Repairs
Testing for Intermittent Conditions and Poor Connections
Wiring Repairs
DTC Type Reference
Powertrain Diagnostic Trouble Code (DTC) Type Definitions
Scan Tool Reference
Control Module References
Circuit/System Verification
- Ignition » On / Vehicle » In Service Mode
- Verify there are no DTCs set, except DTC P00DF, related to the following system/component:
B34K Charge Air Cooler Coolant Temperature Sensor - Inlet — Circuit DTCs
B193A Charge Air Cooler Air Temperature Sensor - Inlet
B193B Charge Air Cooler Air Temperature Sensor - Outlet
⇒ If any of the DTCs are set
Refer to: Diagnostic Trouble Code (DTC) List - Vehicle
⇓ If none of the DTCs are set
- Verify the scan tool Freeze Frame/Failure Records parameters listed below are within 20°C
(36°F) of the following parameter: Start-Up Charge Air Cooler Coolant Inlet Temperature
Sensor
Start-Up Charge Air Cooler Temperature
Start-Up Charge Air Cooler Temperature Sensor 2
⇒ If not within 20°C (36°F) of each other
3.1. Ignition/Vehicle » Off
3.2. Disconnect the electrical connector: B34K Charge Air Cooler Coolant Temperature Sensor
- Inlet
3.3. Disconnect the appropriate electrical connector: K20 Engine Control Module
3.4. Test for less than 2 Ω between the test points: Low Reference circuit terminal 1 @
Component harness & The other end of the circuit @ Control module harness
⇒ If 2 Ω or greater » Repair the open/high resistance in the circuit.
⇓ If less than 2 Ω
3.5. Test for less than 2 Ω between the test points: Signal circuit terminal 2 @ Component
harness & The other end of the circuit @ Control module harness
⇒ If 2 Ω or greater » Repair the open/high resistance in the circuit.
⇓ If less than 2 Ω
3.6. Test or replace the component: B34K Charge Air Cooler Coolant Temperature Sensor -
Inlet
⇓ If within 20°C (36°F) of each other
- Operate the vehicle within the Conditions for Running the DTC. You may also operate the
vehicle within the conditions that you observed from the Freeze Frame/Failure Records data.
Verify the DTC does not set.
⇒ If the DTC sets
Repeat the procedure starting at step 1
⇓ If the DTC is not set
- All OK.
Component Testing
- Ignition/Vehicle » Off
- Disconnect the electrical connector: B34K Charge Air Cooler Coolant Temperature Sensor -
Inlet
- Test for 42 to 78,834 Ω between the test points: Low Reference terminal 1 & Signal terminal 2
⇒ If not between 42 and 78,834 Ω
Replace the component: B34K Charge Air Cooler Coolant Temperature Sensor - Inlet
⇓ If between 42 and 78,834 Ω
- Verify the value is within the range listed in the table: Temperature Versus Resistance - Charge
Air Cooler Temperature Sensor
⇒ If not in the specified range
Replace the component: B34K Charge Air Cooler Coolant Temperature Sensor - Inlet
⇓ If in the specified range
- Test for infinite resistance between the test points: Each terminal of the component & The
component’s housing
⇒ If less than infinite resistance
Replace the component: B34K Charge Air Cooler Coolant Temperature Sensor - Inlet
⇓ If infinite resistance
- All OK.
Repair Instructions
Perform the Diagnostic Repair Verification after completing the repair: Diagnostic Repair
Verification
Engine Coolant Temperature Sensor Replacement - Charge Air Cooler Coolant Hose — B34K
Charge Air Cooler Coolant Temperature Sensor - Inlet