Fastener Specifications
Table 1:
Auxiliary Radiator Bracket (LM2)
Table 2:
Charge Air Cooler (LM2)
Table 3:
Charge Air Cooler Bracket (LM2)
Table 4:
Charge Air Cooler Coolant Pump (LM2)
Table 5:
Charge Air Cooler Coolant Reservoir
Table 6:
Engine Coolant Air Bleed Hose (LM2 at Front of Engine)
Table 7:
Engine Coolant Air Bleed Hose (LM2 at Top of Engine)
Table 8:
Engine Cooler Fan (LM2)
Table 9:
Engine Cooler Fan (L84, L87)
Table 10:
Engine Coolant Flow Control Valve
Table 11:
Engine Oil Cooler (LM2)
Table 12:
Engine Oil Cooler (LM2 Disassembled)
Table 13:
Engine Oil Cooler Connector, Engine Oil Cooler Pipe Bracket Bolt
Table 14:
Engine Oil Cooler Hose, Engine Coolant Heater
Table 15:
Engine Wiring Harness Bracket Nut/Bolt (LM2 at Front of Engine)
Table 16:
Exhaust Gas Recirculation Coolant Return Pipe, Thermostat Bypass Hose
Table 17:
Front Bumper Shutter Bolt (LM2)
Table 18:
Radiator Air Baffle Bracket Lower Bolt (LM2)
Table 19:
Radiator Air Lower Baffle Bolt (LM2)
Table 20:
Radiator Surge Tank
Table 21:
Thermostat Bypass Hose
Table 22:
Thermostat Bypass Pipe, Engine Coolant Heater (LM2)
Table 23:
Turbocharger Coolant Feed Pipe (LM2)
Table 24:
Water Pump (LM2)
Table 25:
Water Pump, Water Pump Inlet (L84, L87)
Fastener Specifications (3) — figure 1
Auxiliary Radiator Bracket (LM2)
| Callou |
t Component Name |
Single Use Fastene / Compon |
Thread Locking r Adhesiv Require ent |
Specification |
Procedure |
|
|
|
|
e d Metric (English) |
|
| 1 |
Auxiliary Radiator Bracket Bolt [4x] |
— |
— |
9 Y (80 lb in) |
Auxiliary Radiator Bracket Replacement - Left Side |
|
|
|
|
|
Auxiliary Radiator Bracket Replacement - Right Side |
Fastener Specifications (3) — figure 2
Charge Air Cooler (LM2)
| Callou |
t Component Name |
Single Use Fastene / Compon |
Thread Locking r Adhesiv Require ent |
Specification |
Procedure |
|
|
|
|
e d Metric (English) |
|
| 1 |
Charge Air Cooler Bolt [4x] |
— |
— |
15 Y (11 lb ft) |
Charge Air Cooler Replacement |
Fastener Specifications (3) — figure 3
Charge Air Cooler Bracket (LM2)
| Callou |
t Component Name |
Single Use Fastene / Compon |
Thread Locking r Adhesiv Require ent |
Specification |
Procedure |
|
|
|
|
e d Metric (English) |
|
| 1 |
Charge Air Cooler Bolt [5x] |
— |
— |
15 Y (11 lb ft) |
Charge Air Cooler Bracket Replacement |
| 2 |
Oil Filler Tube Support Stud |
— |
— |
9 Y (80 lb in) |
Oil Filler Tube Replacement |
Fastener Specifications (3) — figure 4
Charge Air Cooler Coolant Pump (LM2)
| Callou |
t Component Name |
Single Use Fastene / Compon |
Thread Locking r Adhesiv Require ent |
Specification |
Procedure |
|
|
|
|
e d Metric (English) |
|
| 1 |
Charge Air Cooler Outlet Air Hose Bracket Bolt [2x] |
— |
— |
9 Y (80 lb in) |
Charge Air Cooler Coolant Pump Replacement |
Fastener Specifications (3) — figure 5
Charge Air Cooler Coolant Reservoir
| Callou |
t Component Name |
Single Use Fastene / Compon |
Thread Locking r Adhesiv Require ent |
Specification |
Procedure |
|
|
|
|
e d Metric (English) |
|
| 1 |
Charge Air Cooler Coolant Reservoir Bolt |
— |
— |
9 Y (80 lb in) |
Charge Air Cooler Coolant Reservoir Replacement |
Fastener Specifications (3) — figure 6
Engine Coolant Air Bleed Hose (LM2 at Front of Engine)
| Callou |
t Component Name |
Single Use Fastene / Compon |
Thread Locking r Adhesiv Require ent |
Specification |
Procedure |
|
|
|
|
e d Metric (English) |
|
| 1 |
Engine Coolant Air Bleed Hose Stud |
— |
— |
15 Y (11 lb ft) |
Engine Coolant Air Bleed Hose Replacement |
| 2 |
Turbocharger Coolant Feed and Return Pipe Gasket [2x] |
Yes |
— |
— |
Engine Coolant Air Bleed Hose Replacement |
| 3 |
Engine Coolant Air Bleed Pipe Bolt [2x] |
— |
— |
25 Y (18 lb ft) |
Engine Coolant Air Bleed Hose Replacement |
Fastener Specifications (3) — figure 7
Engine Coolant Air Bleed Hose (LM2 at Top of Engine)
| Callou |
t Component Name |
Single Use Fastene / Compon |
Thread Locking r Adhesiv Require ent |
Specification |
Procedure |
|
|
|
|
e d Metric (English) |
|
| 1 |
Engine Coolant Outlet Pipe Bracket Bolt |
— |
— |
8.5 Y (75 lb in) |
Engine Coolant Air Bleed Hose Replacement |
Fastener Specifications (3) — figure 8
Engine Cooler Fan (LM2)
| Callou |
t Component Name |
Single Use Fastene |
Thread Locking Adhesiv r/Compo Require |
Specification |
Procedure |
|
|
|
|
e nent d Metric (English) |
|
| 1 |
Engine Coolant Fan Bracket Bolt [2x] |
— |
— |
9 Y (80 lb in) |
Engine Coolant Fan Rear Shroud Replacement |
| 2 |
Fan Blade Bolt [9x] |
— |
— |
6.65 Y (59 lb in) |
Engine Cooling Fan Motor Replacement |
Fastener Specifications (3) — figure 9
Engine Cooler Fan (L84, L87)
| Callou |
t Component Name |
Single Use Fastene |
Thread Locking Adhesiv r/Compo Require |
Specification |
Procedure |
|
|
|
|
e nent d Metric (English) |
|
| 1 |
Engine Coolant Fan Bracket Bolt [2x] |
— |
— |
9 Y (80 lb in) |
Engine Coolant Fan Rear Shroud Replacement |
| 2 |
Fan Blade Bolt [6x] |
— |
— |
6.65 Y (59 lb in) |
Engine Cooling Fan Motor Replacement |
Fastener Specifications (3) — figure 10
Engine Coolant Flow Control Valve
| Callou |
t Component Name |
Single Use Fastene |
Thread Locking Adhesiv r/Compo Require |
Specification |
Procedure |
|
|
|
|
e nent d Metric (English) |
|
| 1 |
Engine Coolant Flow Control Valve Bolt [6x] |
— |
— |
Engine Coolant Flow Control Valve Bolt Torque Sequence |
Engine Coolant Flow Control Valve Replacement |
| 2 |
Engine Coolant Thermostat Housing Gasket |
Yes |
— |
— |
Engine Coolant Flow Control Valve Replacement |
Fastener Specifications (3) — figure 11
Engine Oil Cooler (LM2)
| Callou |
t Component Name |
Single Use Fastene |
Thread Locking Adhesiv r/Compo Require |
Specification |
Procedure |
|
|
|
|
e nent d Metric (English) |
|
| 1 |
Engine Oil Cooler Bolt [5x] |
— |
— |
Engine Oil Cooler Bolt Torque Sequence (LM2) |
Engine Oil Cooler Replacement |
| 2 |
Engine Oil Cooler Gasket |
Yes |
— |
— |
Engine Oil Cooler Replacement |
| 3 |
Engine Oil Cooler Seal |
Yes |
— |
— |
Engine Oil Cooler Replacement |
Fastener Specifications (3) — figure 12
Engine Oil Cooler (LM2 Disassembled)
| Callou |
t Component Name |
Single Use Fastene |
Thread Locking Adhesiv r/Compo Require |
Specification |
Procedure |
|
|
|
|
e nent d Metric (English) |
|
| 1 |
Engine Oil Cooler Bolt [6x] |
— |
— |
Engine Oil Cooler Bolt Torque Sequence (LM2 Disassembled) |
Engine Oil Cooler Replacement |
| 2 |
Engine Oil Cooler Gasket |
Yes |
— |
— |
Engine Oil Cooler Replacement |
Fastener Specifications (3) — figure 13
Engine Oil Cooler Connector, Engine Oil Cooler Pipe Bracket Bolt
| Callou |
t Component Name |
Single Use Fastene |
Thread Locking Adhesiv r/Compo Require |
Specification |
Procedure |
|
|
|
|
e nent d Metric (English) |
|
| 1 |
Engine Oil Cooler Connector |
— |
— |
20 Y (15 lb ft) |
Engine Oil Cooler Connector Replacement - Upper |
| 2 |
Engine Oil Cooler Pipe Bracket Bolt |
— |
— |
9 Y (80 lb in) |
Engine Oil Cooler Connector Replacement - Upper |
| 3 |
Engine Oil Cooler Connector |
— |
— |
20 Y (15 lb ft) |
Engine Oil Cooler Connector Replacement - Lower |
Fastener Specifications (3) — figure 14
Engine Oil Cooler Hose, Engine Coolant Heater
| Callou |
t Component Name |
Single Use Fastene |
Thread Locking Adhesiv r/Compo Require |
Specification |
Procedure |
|
|
|
|
e nent d Metric (English) |
|
| 1 |
Engine Oil Cooler Hose Bracket Nut |
— |
— |
9 Y (80 lb in) |
Engine Oil Cooler Hose Replacement |
| 2 |
Engine Wiring Harness Stud |
— |
— |
9 Y (80 lb in) |
Engine Oil Cooler Hose Replacement |
| 3 |
Engine Oil Cooler Hose Bolt [2x] |
— |
— |
9 Y (80 lb in) |
Engine Oil Cooler Hose Replacement |
| 4 |
Oil Pan Cover Gasket |
Yes |
— |
— |
Engine Oil Cooler Hose Replacement |
| 5 |
Engine Coolant Heater |
— |
— |
50 Y (37 lb ft) |
Engine Coolant Heater Replacement |
Fastener Specifications (3) — figure 15
Engine Wiring Harness Bracket Nut/Bolt (LM2 at Front of Engine)
| Callou |
t Component Name |
Single Use Fastene / Compon |
Thread Locking r Adhesiv Require ent |
Specification |
Procedure |
|
|
|
|
e d Metric (English) |
|
| 1 |
Engine Wiring Harness Bracket Nut [2x] |
— |
— |
9 Y (80 lb in) |
Engine Coolant Air Bleed Hose Replacement |
| 2 |
Engine Wiring Harness Bracket Bolt |
— |
— |
9 Y (80 lb in) |
Engine Coolant Air Bleed Hose Replacement |
Fastener Specifications (3) — figure 16
Exhaust Gas Recirculation Coolant Return Pipe, Thermostat Bypass Hose
| Callou |
t Component Name |
Single Use Fastene / Compon |
Thread Locking r Adhesiv Require ent |
Specification |
Procedure |
|
|
|
|
e d Metric (English) |
|
| 1 |
Thermostat Bypass Pipe Bolt |
— |
— |
8.5 Y (75 lb in) |
Exhaust Gas Recirculation Coolant Return Pipe Replacement |
| 2 |
Engine Coolant Air Bleed Hose Stud |
— |
— |
15 Y (11 lb ft) |
Thermostat Bypass Hose Replacement |
Fastener Specifications (3) — figure 17
Front Bumper Shutter Bolt (LM2)
| Callou |
t Component Name |
Single Use Fastene / Compon |
Thread Locking r Adhesiv Require ent |
Specification |
Procedure |
|
|
|
|
e d Metric (English) |
|
| 1 |
Front Bumper Shutter Bolt |
— |
— |
6 Y (53 lb in) |
Engine Auxiliary Radiator Replacement |
Fastener Specifications (3) — figure 18
Radiator Air Baffle Bracket Lower Bolt (LM2)
| Callou |
t Component Name |
Single Use Fastene / Compon |
Thread Locking r Adhesiv Require ent |
Specification |
Procedure |
|
|
|
|
e d Metric (English) |
|
| 1 |
Radiator Air Baffle Bracket Upper Bolt [4x] |
— |
— |
2.5 Y (22 lb in) |
Radiator Air Front Lower Baffle Replacement |
| 2 |
Radiator Air Baffle Bracket Lower Bolt [2x] |
— |
— |
2.5 Y (22 lb in) |
|
Fastener Specifications (3) — figure 19
Radiator Air Lower Baffle Bolt (LM2)
| Callou |
t Component Name |
Single Use Fastene / Compon |
Thread Locking r Adhesiv Require ent |
Specification |
Procedure |
|
|
|
|
e d Metric (English) |
|
| 1 |
Radiator Air Lower Baffle Bolt [5x] |
— |
— |
2.5 Y (22 lb in) |
Radiator Air Front Lower Baffle Replacement |
Fastener Specifications (3) — figure 20
Radiator Surge Tank
| Callou |
t Component Name |
Single Use Fastene / Compon |
Thread Locking r Adhesiv Require ent |
Specification |
Procedure |
|
|
|
|
e d Metric (English) |
|
| 1 |
Radiator Surge Tank Bolt |
— |
— |
9 Y (80 lb in) |
Radiator Surge Tank Replacement |
Fastener Specifications (3) — figure 21
Thermostat Bypass Hose
| Callou |
t Component Name |
Single Use Fastene / Compon |
Thread Locking r Adhesiv Require ent |
Specification |
Procedure |
|
|
|
|
e d Metric (English) |
|
| 1 |
Thermostat Bypass Pipe Bolt [6x] |
— |
— |
8.5 Y (75 lb in) |
Thermostat Bypass Hose Replacement |
| 2 |
Engine Coolant Air Bleed Hose Stud |
— |
— |
15 Y (11 lb ft) |
Thermostat Bypass Hose Replacement |
| 3 |
Thermostat Bypass Pipe Gasket [3x] |
Yes |
— |
— |
Thermostat Bypass Hose Replacement |
Fastener Specifications (3) — figure 22
Thermostat Bypass Pipe, Engine Coolant Heater (LM2)
| Callou |
t Component Name |
Single Use Fastene / Compon |
Thread Locking r Adhesiv Require ent |
Specification |
Procedure |
|
|
|
|
e d Metric (English) |
|
| 1 |
Thermostat Bypass Pipe Bolt [4x] |
— |
— |
8.5 Y (75 lb in) |
Thermostat Bypass Pipe Replacement |
| 2 |
Thermostat Bypass Pipe Gasket [2x] |
Yes |
— |
— |
Thermostat Bypass Pipe Replacement |
| 3 |
Engine Coolant Heater |
— |
— |
75 Y (55 lb ft) |
Engine Coolant Heater Replacement |
Fastener Specifications (3) — figure 23
Turbocharger Coolant Feed Pipe (LM2)
| Callou |
t Component Name |
Single Use Fastene |
Thread Locking Adhesiv r/Compo Require |
Specification |
Procedure |
|
|
|
|
e nent d Metric (English) |
|
| 1 |
Turbocharger Coolant Feed and Return Pipe Bolt [2x] |
— |
— |
8.5 Y (75 lb in) |
Turbocharger Coolant Feed Pipe Replacement |
| 2 |
Turbocharger Coolant Feed and Return Pipe Bolt |
— |
— |
8.5 Y (75 lb in) |
Turbocharger Coolant Feed Pipe Replacement |
| 3 |
Turbocharger Coolant Feed and Return Pipe Gasket |
Yes |
— |
— |
Turbocharger Coolant Feed Pipe Replacement |
Fastener Specifications (3) — figure 24
Water Pump (LM2)
| Callou |
t Component Name |
Single Use Fastene / Compon |
Thread Locking r Adhesiv Require ent |
Specification |
Procedure |
|
|
|
|
e d Metric (English) |
|
| 1 |
Water Pump Bolt [4x] |
— |
— |
Water Pump Bolt Torque Sequence (LM2) |
Water Pump Replacement |
| 2 |
Water Pump Bolt [2x] |
— |
— |
Water Pump Bolt Torque Sequence (LM2) |
Water Pump Replacement |
| 3 |
Water Pump Gasket |
Yes |
— |
— |
Water Pump Replacement |
Fastener Specifications (3) — figure 25
Water Pump, Water Pump Inlet (L84, L87)
| Callou |
t Component Name |
Single Use Fastene |
Thread Locking Adhesiv r/Compo Require |
Specification |
Procedure |
|
|
|
|
e nent d Metric (English) |
|
| 1 |
Water Pump Inlet Bolt [2x] |
— |
— |
15 Y (11 lb ft) |
Water Pump Inlet Replacement |
| 2 |
Water Inlet Seal |
Yes |
— |
— |
Water Pump Inlet Replacement |
| 3 |
Water Pump Housing Bolt [6x] |
— |
Yes |
Water Pump Housing Bolt Torque Sequence |
Water Pump Replacement |
| 4 |
Water Pump Gasket [2x] |
Yes |
— |
— |
Water Pump Replacement |
| Water Pump Torque Sequence LM2 |
|
|
|
|
|
| Callou |
Component Name [Component t Quantity] |
Single Use Fastene |
Thread Locking Adhesiv r/Compo Require |
Specification |
Procedure |
|
|
|
|
e nent d Metric (English) |
|
| 1 |
Water Pump Bolt [6x] |
— |
— |
8.5 Y (75 lb in) |
Water Pump Replacement |
Fastener Specifications (3) — figure 26
| Water Pump Bolt Sequence LV3, L82, L84, L87 |
|
|
|
|
|
| Callou |
Component Name [Component t Quantity] |
Single Use Fastene |
Thread Locking Adhesiv r/Compo Require |
Specification |
Procedure |
|
|
|
|
e nent d Metric (English) |
|
| 1 |
Water Pump Housing Bolt [6x] |
— |
Yes |
25 Y (18 lb ft) |
Water Pump Replacement |
Fastener Specifications (3) — figure 27
| Engine Coolant Flow Control Valve Bolt Sequence LM2 |
|
|
|
|
|
| Callou |
Component Name [Component t Quantity] |
Single Use Fastene |
Thread Locking Adhesiv r/Compo Require |
Specification |
Procedure |
|
|
|
|
e nent d Metric (English) |
|
| 1 |
Engine Coolant Flow Control Valve Bolt [6x] |
— |
— |
8.5 Y (75 lb in) |
Engine Coolant Flow Control Valve Replacement |
Fastener Specifications (3) — figure 28
| Engine Oil Cooler Bolt Sequence (LM2) |
|
|
|
|
|
| Callou |
Component Name [Component t Quantity] |
Single Use Fastene |
Thread Locking Adhesiv r/Compo Require |
Specification |
Procedure |
|
|
|
|
e nent d Metric (English) |
|
| 1 |
Engine Oil Cooler Bolt [5x] |
— |
— |
15 Y (11 lb ft) |
Engine Oil Cooler Replacement |
Fastener Specifications (3) — figure 29
| Engine Oil Cooler Bolt Sequence (LM2 Disassembled) |
|
|
|
|
|
| Callou |
Component Name [Component t Quantity] |
Single Use Fastene |
Thread Locking Adhesiv r/Compo Require |
Specification |
Procedure |
|
|
|
|
e nent d Metric (English) |
|
| 1 |
Engine Oil Cooler Bolt [6x] |
— |
— |
11 Y (97 lb in) |
Engine Oil Cooler Replacement |
Fastener Specifications (3) — figure 30