Engine Controls and Fuel - 3.0L LM2 Diesel | Diagnostic Information and Procedures | Document ID: 5809035
Diagnostic Instructions
Perform the Diagnostic System Check prior to using this diagnostic procedure: Diagnostic
System Check - Vehicle
Review the description of Strategy Based Diagnosis: Strategy Based Diagnosis
An overview of each diagnostic category can be found here: Diagnostic Procedure
Instructions
DTC Descriptor
DTC P026A
Charge Air Cooler Low Efficiency
Diagnostic Fault Information
| Circuit |
Short to Ground |
Open/High Resistance |
Short to Voltage |
Signal Performanc |
| Signal — Terminal 1 @ B193A Charge Air Cooler Air Temperature Sensor - Inlet |
P007C |
P007D |
P007D* |
P007B, P007E, P026A |
| Signal — Terminal 2 @ B193A Charge Air Cooler Air Temperature Sensor - Inlet |
— |
P007D, P007E |
— |
P007B, P007E, P026A |
| Signal — Terminal 1 @ B193B Charge Air Cooler Air Temperature Sensor - Outlet |
P10D6 |
P10D7 |
P10D7* |
P026A, P10D5, P10D8 |
| Signal — Terminal 2 @ B193B Charge Air Cooler Air Temperature Sensor - Outlet |
— |
P10D7 |
— |
P026A, P10D5, P10D8 |
| * Component damage may occur if the circuit is shorted to B+. |
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Typical Scan Tool Data
Charge Air Cooler Temperature Sensor & Charge Air Cooler Temperature Sensor 2
| Circuit |
Short to Ground |
Open |
Short to Voltage |
| Operating Conditions: Engine = Idling — At normal operating temperature. Parameter Normal Range: Charge Air Cooler Temperature Sensor = 43 to 54°C (110 to 130°F) Charge Air Cooler Temperature Sensor 2 = 16 to 38°C (60 to 100°F) |
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| Circuit |
Short to Ground |
Open |
Short to Voltage |
| Signal — Terminal 1 |
215°C (419°F) |
−40°C (−40°F) |
−40°C (−40°F) |
| Signal — Terminal 2 |
215°C (419°F) |
−40°C (−40°F) |
−40°C (−40°F) |
Circuit/System Description
For an overview of the component/system, refer to: Compressor Air Intake Turbocharger System
Description
| Circuit |
Description |
| Signal — Terminal 1 |
The control module input circuit has an internal resistance connected to 0.5 V. |
| Signal — Terminal 2 |
The control module input circuit has an internal resistance connected to 2.5 V. |
| Component |
Description |
| B193A Charge Air Cooler Air Temperature Sensor - Inlet B193B Charge Air Cooler Air Temperature Sensor - Outlet |
The temperature sensor is a negative temperature coefficient thermistor, a resistor which changes based on temperature. |
| K20 Engine Control Module |
The control module contains a microprocessor used to process input data to control outputs. The control module controls a series of actuators to ensure optimal engine performance. The control module does this by reading values from a variety of sensors, interprets the data and adjusts the engine actuators accordingly. |
The charge air cooler efficiency is computed as a ratio between the following inputs:
B9 Ambient Air Temperature Sensor
B34K Charge Air Cooler Coolant Temperature Sensor - Inlet
B193A Charge Air Cooler Air Temperature Sensor - Inlet
B193B Charge Air Cooler Air Temperature Sensor - Outlet
The diagnostic monitors the average temperature reduction ratio of the charge air cooler.
Conditions for Running the DTC
DTC P00C7, P00DF, P00E0-P00E2, P0071, P0072, P0073, P0074, P007B, P007C, P007D,
P007E, P0101, P0102, P0103, P0106, P0107, P0108, P0119, P02E8, P02E9, P0502, P0503,
P0722, P0723, P105D, P10D6, P10D7, P10D8, P122D, P2227, P2228, P2229, P2230, U060F,
U0654 = Not set
Ambient Air Temperature = Warmer than −9°C (16°F)
Barometric Pressure Sensor = Greater than 70 kPa (10 PSI)
Charge Air Cooler Coolant Pump Speed = Greater than 1,400 RPM
Engine Coolant Temperature Sensor = Warmer than 60°C (140°F)
Intake Air Flow Valve Position = Greater than 85%
The following parameters are not within 50°C (90°F) of each other:
– Charge Air Cooler Temperature Sensor
– Charge Air Cooler Temperature Sensor 2
Vehicle Speed Sensor = Greater than 30 km/h (18.6 MPH)
Frequency the DTC runs = Continuously — After the running conditions are met — Greater than 4
s
Conditions for Setting the DTC
The following parameters are not within 42% of each other:
Charge Air Cooler Temperature Sensor
Charge Air Cooler Temperature Sensor 2
Actions Taken When the DTC Sets
DTCs listed in the DTC Descriptor category = Type B DTC
Conditions for Clearing the DTC
DTCs listed in the DTC Descriptor category = Type B DTC
Reference Information
Schematic Reference
Engine Heating/Cooling Schematics
Connector End View Reference
Master Electrical Component List
Electrical Information Reference
Circuit Testing
Connector Repairs
Testing for Intermittent Conditions and Poor Connections
Wiring Repairs
DTC Type Reference
Powertrain Diagnostic Trouble Code (DTC) Type Definitions
Scan Tool Reference
Control Module References
Circuit/System Verification
- Ignition » On / Vehicle » In Service Mode
- Verify there are no DTCs set related to the following component/system:
B34K Charge Air Cooler Coolant Temperature Sensor - Inlet
B193A Charge Air Cooler Air Temperature Sensor - Inlet
B193B Charge Air Cooler Air Temperature Sensor - Outlet
M10 Charge Air Cooler Coolant Pump
⇒ If the DTC is set
Refer to: Diagnostic Trouble Code (DTC) List - Vehicle
⇓ If the DTC is not set
- Verify the following conditions do not exist:
Incorrect fluid level or condition — Coolant @ Charge Air Cooler — Surge Tank » Refer
to: Loss of Coolant
Antifreeze Concentration — Incorrect » Refer to: Charge Air Cooling System Draining
and Filling
M10 Charge Air Cooler Coolant Pump — Abnormal noise / Leaking / Stuck On / Visible
Damage
Hoses / Lines @ Charge Air Cooler — Leaking / Loose Clamps / Visible Damage
Hoses / Lines @ M10 Charge Air Cooler Coolant Pump — Leaking / Loose Clamps /
Visible Damage
⇒ If a condition exists
Repair or replace as necessary
⇓ If no condition exists
- Perform the following procedure/test: Component Testing
Verify the procedure/test passes.
⇒ If the procedure/test does not pass
Replace the appropriate component:
B193A Charge Air Cooler Air Temperature Sensor - Inlet
B193B Charge Air Cooler Air Temperature Sensor - Outlet
⇓ If the procedure/test passes
- Perform the scan tool control function: Charge Air Cooler Coolant Pump » Command the
component to the maximum position/speed
Verify a condition does not exist with the component: M10 Charge Air Cooler Coolant Pump —
Turns Off
– Perform the action while monitoring the parameter:
Wiggle the harness and connector: M10 Charge Air Cooler Coolant Pump
Wiggle the harness and connector: K20 Engine Control Module
⇒ If a condition exists
Repair as necessary » Wiring / Terminal(s) / Electrical Connector(s)
⇓ If no condition exists
- Operate the vehicle within the Conditions for Running the DTC. You may also operate the
vehicle within the conditions that you observed from the Freeze Frame/Failure Records data.
Verify the DTC does not set.
⇒ If the DTC sets
Repeat the procedure starting at step 1
⇓ If the DTC is not set
- All OK.
Component Testing
- Ignition/Vehicle » Off
- Disconnect the electrical connector:
B193A Charge Air Cooler Air Temperature Sensor - Inlet
B193B Charge Air Cooler Air Temperature Sensor - Outlet
- Test for 200 to 114,900 Ω between the test points: Low Reference terminal 1 & Signal terminal
2
⇒ If not between 200 and 114,900 Ω
Replace the component:
B193A Charge Air Cooler Air Temperature Sensor - Inlet
B193B Charge Air Cooler Air Temperature Sensor - Outlet
⇓ If between 200 and 114,900 Ω
- Verify the value is within the range listed in the table: Temperature Versus Resistance - Charge
Air Cooler Temperature Sensor
⇒ If not in the specified range
Replace the component:
B193A Charge Air Cooler Air Temperature Sensor - Inlet
B193B Charge Air Cooler Air Temperature Sensor - Outlet
⇓ If in the specified range
- Test for infinite resistance between the test points: Each terminal of the component & The
component’s housing
⇒ If less than infinite resistance
Replace the component:
B193A Charge Air Cooler Air Temperature Sensor - Inlet
B193B Charge Air Cooler Air Temperature Sensor - Outlet
⇓ If infinite resistance
- All OK.
Repair Instructions
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
Charge Air Cooler Air Temperature Sensor Replacement — B193A Charge Air Cooler Air
Temperature Sensor - Inlet
Charge Air Temperature Secondary Sensor Replacement — B193B Charge Air Cooler Air
Temperature Sensor - Outlet
Control Module References for engine control module replacement, programming, and setup