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Vibration Analysis - Road Testing (EL-38792-A Electronic Vibration Analyzer)

Vibration Diagnosis and Correction | Diagnostic Information and Procedures | Document ID: 5039420 Vibration Analysis - Road Testing (EL-38792-A Electronic Vibration Analyzer) Special Tools EL-38792-A Electronic Vibration Analyzer EL-38792-VS Vibrate Software For equivalent regional tools, refer to Special Tools and Equipment. Test Description The numbers below refer to the step numbers on the diagnostic table. 5. Obtaining rotational speed for the components rotating at tire/wheel speed is critical to systematically eliminating specific vehicle component groups. These component rotational speeds can be generated by using the EL-38792-VS Vibrate Software, or through calculating them manually.

  1. Proper location of the EL-38792-A Electronic Vibration Analyzer, sensor onto the component which is most excited by the vibration disturbance is critical to obtaining an accurate frequency reading. This test will duplicate virtually any disturbance which occurs while the vehicle is in motion.
  2. Accelerate to a speed high enough above the speed of the disturbance to allow for the time needed to shift into NEUTRAL and for the engine to decrease in RPM to idle speed, before coasting down through the disturbance range.
  3. This test will either eliminate or confirm the engine as a contributing cause of the customer concern. Vibration Analysis - Road Testing
Step Warning: Road Test Warning. Action Yes No
1 Did you review the Diagnostic Starting Point – Vibration Diagnosis? Go to Step 2 Go to Diagnostic Starting Point - Vehicle
2 Did the customer concern indicate that the vibration occurs ONLY while the vehicle is standing still? Go to Step 6 Go to Step 3
3 Visually inspect the tire and wheel assemblies, steering components and suspension components for any possible faults. Are the tire and wheel assemblies, steering components and suspension components in good working condition? Go to Step 5 Go to Step 4
Step Action Yes No
4 Note: Do NOT operate the vehicle until the faults are corrected. Correct the faults with the tire and wheel assemblies, steering components, and/or the suspension components before proceeding . Did you correct the faults with the tire and wheel assemblies, steering components, and/or the suspension components? Go to Step 5 Go to Step 3
5 1. Obtain the drive axle final drive ratio. 2. If the EL-38792-VS Vibrate Software, IS available, obtain the transmission gear ratios. 3. If the EL-38792-VS Vibrate Software is NOT available, take note of the tire size on each axle, then calculate the tire rotational speed for each size tire used and calculate the propeller shaft rotational speed, if equipped. Component Rotational Speed Calculation Did you obtain the powertrain ratios for use with the EL-38792-VS Vibrate Software, or calculate the component rotational speeds, if EL-38792- VS Vibrate Software is NOT available? Go to Step 6
6 1. Install a scan tool. 2. With the scan tool, bring up the Powertrain Control Module data list and select Engine Speed. Is the scan tool operating properly? Go to Step 7 Go to Diagnostic System Check - Vehicle
7 Using the EL-38792-A Electronic Vibration Analyzer, is the preferred method for gathering necessary vibration frequency data. If the EL-38792-A Electronic Vibration Analyzer is not available, the necessary vibration frequency data will have to be obtained based on symptoms observed during testing. Review Symptoms - Vibration Diagnosis and Correction to become familiar with the possible frequency ranges. Review Symptoms – Vibration Diagnosis and Correction, as necessary throughout the remainder of diagnostics. Is the EL-38792-A Electronic Vibration Analyzer available for use? Go to Step 8 Go to Step 9
8 Install the EL-38792-A Electronic Vibration Analyzer. Is the EL-38792-A Electronic Vibration Analyzer operating properly? Go to Step 9 Go to Electronic Vibration Analyzer (EVA)
Step Action Yes No
Description and Operation
9 Did the customer concern indicate that the vibration occurs ONLY while the vehicle is standing still? Go to Vibration Analysis - Engine Go to Step 10
10 Did the customer concern indicate that the vibration occurs ONLY during heavy acceleration at launch? Go to Step 11 Go to Step 14
11 1. Install the EL-38792-A Electronic Vibration Analyzer sensor, if available, to the pinion area of the drive axle. Route the sensor lead wire clear of rotating parts and loosely secure the wire clear of moving parts. If it is not possible to install the EL-38792-A Electronic Vibration Analyzer sensor, if available, to the drive axle, install the sensor to an exposed portion of the floor panel or seat track in the area that the customer noted is most respondent to the vibration. 2. Select a smooth, level road. 3. With the vehicle at a stand-still, apply the regular brake and place the transmission in the lowest forward gear. Note: Do not accelerate to the point of causing the drive wheels to squeal, slip or hop – this would obscure the results of the test. 4. Release the regular brakes and accelerate aggressively to 32 km/h (20 mph). 5. Observe the vehicle for disturbances that match the customer’s description and note the following conditions: The vibration frequency reading, if detected by the EL-38792-A Electronic Vibration Analyzer The feel and/or sound of the disturbance 6. If a reading could not be obtained by the EL- 38792-A Electronic Vibration Analyzer, move the EL-38792-A Electronic Vibration Analyzer sensor, if available, to another part that is respondent to the vibration and repeat steps 3–5. Were you able to duplicate the customer’s concern? Go to Step 12 Go to Step 14
12 Is the vehicle primary driveline configuration Go to Step 13 Go to Step 14
Step Action Yes No
rear wheel drive?
13 Is the vehicle equipped with a solid drive axle? Go to Vibration Analysis - Driveline Go to Vibration Analysis - Hub and/or Axle Input
14 1. Install the EL-38792-A Electronic Vibration Analyzer sensor, if available, to the component identified by the customer as most respondent to the vibration. If no component was identified, install the EL- 38792-A Electronic Vibration Analyzer sensor, if available, to the steering column. You may have to move the sensor to other locations later. 2. Select a smooth, level road and slowly accelerate the vehicle up to highway speed. 3. Observe the vehicle for disturbances that match the customer’s description and note the following conditions: The vehicle speed The engine RPM The transmission gear range and the specific gear The vibration frequency reading, if detected by the EL-38792-A Electronic Vibration Analyzer The feel and/or sound of the disturbance 4. If the vibration seems to excite a particular component of the vehicle more than the steering column, then move the EL-38792-A Electronic Vibration Analyzer sensor, if available, onto that component and repeat steps 2 and 3. Were you able to duplicate the customer’s concern? Go to Step 17 Go to Step 15
15 Is the vehicle equipped with selectable four- wheel or all-wheel drive? Go to Step 16 Go to Step 17
16 1. With the EL-38792-A Electronic Vibration Analyzer sensor still installed in the same position, activate/engage all-wheel drive. 2. Select a smooth, level road and slowly accelerate the vehicle up to highway speed. 3. Observe the vehicle for disturbances that match the customer’s description and note Go to Step 17 Go to Vibration Diagnostic Aids
Step Action Yes No
the following conditions: The vehicle speed The engine RPM The transmission gear range and the specific gear The vibration frequency reading, if detected by the EL-38792-A Electronic Vibration Analyzer The feel and/or sound of the disturbance 4. If the vibration seems to excite a particular component of the vehicle more than the steering column, then move the EL-38792-A Electronic Vibration Analyzer sensor, if available, onto that component and repeat steps 2 and 3. Were you able to duplicate the customer’s concern?
17 1. Accelerate the vehicle to a speed higher than the speed at which the disturbance occurs. Note: If the vehicle is equipped with a continuously variable type automatic transmission, let the vehicle coast to a stop before shifting back into gear. 2. Shift the vehicle into NEUTRAL and allow the vehicle to coast down through the disturbance range. Does the disturbance still occur while coasting- down in NEUTRAL? Go to Step 19 Go to Step 18
18 1. Select a smooth, level road and slowly accelerate the vehicle up to the speed at which the disturbance occurs. 2. Decelerate and safely downshift by one gear range. 3. Operate the vehicle at the same VEHICLE SPEED at which the disturbance occurs. Does the same disturbance still occur while going the same vehicle speed in a lower gear range? Go to Vibration Analysis - Hub and/or Axle Input Go to Vibration Analysis - Engine
19 If the EL-38792-A Electronic Vibration Analyzer is not available, refer to Symptoms - Vibration Diagnosis and Correction. Did the EL-38792-A Electronic Vibration Analyzer detect a dominant frequency? Go to Step 20 Go to Symptoms - Vibration Diagnosis and Correction
Step Action Yes No
20 1. If the EL-38792-VS Vibrate Software IS available, use the drive axle final drive ratio, the specific transmission gear ratio, and the engine RPM to make a comparison to the dominant frequency reading recorded. 2. If the EL-38792-VS Vibrate Software is NOT available, compare the dominant frequency reading recorded to the component rotational data which you calculated previously. Does the frequency data clearly fall within the tire/wheel parameters ONLY? Go to Vibration Analysis - Tire and Wheel Go to Step 21
21 Does the frequency data clearly fall within the propeller shaft parameters ONLY? Go to Vibration Analysis - Driveline Go to Step 22
22 Is the vehicle equipped with a solid drive axle? Go to Symptoms - Vibration Diagnosis and Correction Go to Vibration Analysis - Hub and/or Axle Input