Fastener Specifications (2)

Fastener Specifications Table 1: Transfer Case Front Case Half and Components Table 2: Transfer Case Rear Case Half and Components Table 3: Transfer Case Two/Four Wheel Drive Actuator and Two/Four Wheel Drive Actuator Position Sensor Table 4: Transfer Case Control Module Nut Transfer Case Front Case Half and Components

Fastener Specifications (2) — figure 1

Transfer Case Front Case Half and Components

	Callou	t Component Name	Single Use Fastene	Thread Locking Adhesiv r/Compo Require	Specification	Procedure
					e nent d Metric (English)
	1	Transfer Case Nut [6x]	—	—	58 Y (43 lb ft)	Transfer Case Assemble
	2	Transfer Case Stud [6x]	—	—	58 Y (43 lb ft)	Transfer Case Assemble
	3	Transfer Case Input	Yes	—	—	Transfer Case

Callou	t Component Name	Single Use Fastene	Thread Locking Adhesiv r/Compo Require	Specification	Procedure
				e nent d Metric (English)
	Retaining Ring
4	Transfer Case Front Output Shaft Seal	Yes	—	—	Transfer Case Assemble
5	Transfer Case Front Output Shaft Boot Clamp [2x]	Yes	—	—	Transfer Case Assemble
6	Transfer Case Front Output Shaft Boot	—	—	—	Transfer Case Assemble
7	Transfer Case Vent	Yes	Yes	—	Transfer Case Assemble
8	Transfer Case Adapter Gasket	Yes	—	—	Transfer Case Assemble
9	Transfer Case Input Shaft Bearing Outer Retaining Ring	Yes	—	—	Transfer Case Assemble
10	Transfer Case Input Shaft Seal	Yes	—	—	Transfer Case Assemble

Transfer Case Rear Case Half and Components

Fastener Specifications (2) — figure 2

Transfer Case Rear Case Half and Components

Callou	t Component Name	Single Use Fastene	Thread Locking Adhesiv r/Compo Require	Specification	Procedure
				e nent d Metric (English)
1	Transfer Case Half Bolt [17x]	—	—	22 Y (16 lb ft)	Transfer Case Assemble
2	Transfer Case Input Shaft Bearing Outer Retaining Ring	Yes	—	—	Transfer Case Assemble
3	Transfer Case Access Hole Plug [2x]	Yes	—	—	Transfer Case Assemble
4	Transfer Case Rear Output Shaft Seal	Yes	—	—	Transfer Case Assemble
5	Transfer Case Fill Plug	—	Yes	20 Y (15 lb ft)	Transfer Case Assemble
6	Transfer Case Drain Plug	—	Yes	20 Y (15 lb ft)	Transfer Case Assemble

Transfer Case Two/Four Wheel Drive Actuator and Two/Four Wheel Drive Actuator Position Sensor

Fastener Specifications (2) — figure 3

Transfer Case Two/Four Wheel Drive Actuator and Two/Four Wheel Drive Actuator Position Sensor

Callou	t Component Name	Single Use Fastene	Thread Locking Adhesiv r/Compo Require	Specification	Procedure
				e nent d Metric (English)
1	Transfer Case Two/Four Wheel Drive Actuator Position Sensor Gasket	Yes	—	—	Transfer Case Assemble
2	Transfer Case Two/Four Wheel Drive Actuator Position Sensor Bolt [2x]	—	—	6 Y (53 lb in)	Transfer Case Assemble
3	Transfer Case Two/Four Wheel Drive Actuator Bolt/Screw [4x]	—	—	18 Y (13 lb ft)	Transfer Case Assemble

Transfer Case Internal Fasteners and Components

Fastener Specifications (2) — figure 4

Callou	t Component Name	Single Use Fastene	Thread Locking Adhesiv r/Compo Require	Specification	Procedure
				e nent d Metric (English)
1	Transfer Case Oil Pump Suction Pipe Seal	Yes	—	—	Transfer Case Assemble

Fastener Specifications (2) — figure 5

Callou	t Component Name	Single Use Fastene	Thread Locking Adhesiv r/Compo Require	Specification	Procedure
				e nent d Metric (English)
1	Transfer Case Rear Output Shaft Rear Bearing Retaining Ring [2x]	Yes	—	—	Transfer Case Assemble

Fastener Specifications (2) — figure 6

	Callou	t Component Name	Single Use Fastene	Thread Locking Adhesiv r/Compo Require	Specification	Procedure
					e nent d Metric (English)
	1	Transfer Case Two/Four Wheel Drive Clutch Retaining Ring	Yes	—	—	Transfer Case Assemble
	2	Transfer Case Four Wheel Drive Clutch Housing Retaining Ring	Yes	—	—	Transfer Case Assemble
	3	Transfer Case Front Output Shaft Drive Sprocket Retaining Ring	Yes	—	—	Transfer Case Assemble

Fastener Specifications (2) — figure 7

Transfer Case Control Module Nut

Callou	Component Name t [Component Quantity]	Single Use Fastene	Thread Locking Adhesiv r/Compo Require	Specification	Procedure
				e nent d Metric (English)
1	Transfer Case Control Module Bracket Nut[2x]	—	—	9 Y (80 lb in)	Transfer Case Control Module Replacement