Fuel Tank Filler Vent Hose Replacement (Long Wheelbase) (1)

Fuel Tank Filler Vent Hose Replacement (Long Wheelbase)

Warning

Refer to Diesel/Gasoline Vapors Warning.

Warning

Refer to Safety Glasses Warning. Removal Procedure

1. Drain the fuel tank. Fuel Tank Draining
2. Raise and support the vehicle. Lifting and Jacking the Vehicle

Fuel Tank Filler Vent Hose Replacement (Long Wheelbase) (1) — figure 1

3. Rear Stabilizer Shaft Insulator Clamp Bolt (1) » Remove [4x]
4. Remove both rear stabilizer shaft clamp (2) from the frame and let the stabilizer shaft hang.

Fuel Tank Filler Vent Hose Replacement (Long Wheelbase) (1) — figure 2

5. Fuel Feed Hose (1) » Disconnect — Plastic Collar Quick Connect Fitting Service
6. Fuel Return Hose (2) » Disconnect — Plastic Collar Quick Connect Fitting Service

Fuel Tank Filler Vent Hose Replacement (Long Wheelbase) (1) — figure 3

7. Fuel Tank Filler Vent Hose (1) » Disconnect — Plastic Collar Quick Connect Fitting Service
8. Fuel Tank Filler Hose Clamp (2) » Loosen
9. Fuel Tank Filler Hose (3) » Remove

Fuel Tank Filler Vent Hose Replacement (Long Wheelbase) (1) — figure 4

10. Place a suitable adjustable jack under the fuel tank.
11. Strap fuel tank to jack.
12. Fuel Tank Strap Bolt (1) » Remove [2x]
13. Fuel Tank Strap (2) » Remove [2x]

Fuel Tank Filler Vent Hose Replacement (Long Wheelbase) (1) — figure 5

14. Lower the fuel tank, allowing clearance to access connections at the top of the tank.
15. Electrical Connector (1) » Disconnect
16. Fuel Feed Hose Clip (2) » Disengage
17. Wiring Harness Retainer (3) » Disengage [2x]
18. Retainer (4) » Unclip

Fuel Tank Filler Vent Hose Replacement (Long Wheelbase) (1) — figure 6

19. Fuel Tank (1) » Remove
20. Remove the straps holding the fuel tank to the jack.
21. Remove the jack.

Fuel Tank Filler Vent Hose Replacement (Long Wheelbase) (1) — figure 7

22. Fuel Tank Filler Vent Hose (2) @ Evaporative Emission Canister Hose Clip (1) » Disengage

23. Fuel Tank Filler Vent Hose (2) » Disconnect — Plastic Collar Quick Connect Fitting Service

24. Fuel Tank Filler Vent Hose (2) » Remove Installation Procedure

25. Fuel Tank Filler Vent Hose (2) » Install

26. Fuel Tank Filler Vent Hose (2) » Connect — Plastic Collar Quick Connect Fitting Service

27. Fuel Tank Filler Vent Hose (2) @ Evaporative Emission Canister Hose Clip (1) » Engage

28. Place a suitable adjustable jack under the fuel tank.

29. Strap fuel tank to jack.

30. Raise the fuel tank  (1), allowing access to connections at the top of the tank.

31. Retainer (4) » Clip

32. Wiring Harness Retainer (3) » Engage [2x]

33. Fuel Feed Hose Clip (2) » Engage

34. Electrical Connector (1) » Connect

35. Raise the tank to the installed position.

36. Remove the straps holding the fuel tank to the jack.

37. Fuel Tank Strap (2) » Install [2x]

Caution

Refer to Fastener Caution.

14. Fuel Tank Strap Bolt (1) » Install and tighten [2x] — Fastener Specifications

15. Remove the jack.

16. Fuel Tank Filler Hose (3) » Install

17. Fuel Tank Filler Hose Clamp (2) » Tighten — Fastener Specifications

18. Fuel Tank Filler Vent Hose (1) » Connect — Plastic Collar Quick Connect Fitting Service

19. Fuel Return Hose (2) » Connect — Plastic Collar Quick Connect Fitting Service

20. Fuel Feed Hose (1) » Connect — Plastic Collar Quick Connect Fitting Service

21. Raise rear stabilizer shaft into installed position.

22. Rear Stabilizer Shaft Clamp (2) » Install [2x]

23. Rear Stabilizer Shaft Insulator Clamp Bolt (1) » Install and tighten [4x] — Fastener Specifications

24. Lower the vehicle.

25. Refill the fuel tank.

26. Prime the fuel system and inspect for fuel leaks. Fuel System Priming