Fastener Specifications
Table 1:
Camshaft Housing and Components
Table 2:
Compressor Air Intake Turbocharger
Table 3:
Compressor Air Intake Turbocharger Bracket
Table 4:
Cylinder Head and Components
Table 5:
Cylinder Head Ladderframe and Components
Table 6:
Engine Block Components
Table 7:
Engine Components
Table 8:
Engine Front Cover
Table 9:
Engine Mount - Left Side at Frame
Table 10:
Engine Mount - Left Side at Engine
Table 11:
Engine Mount - Right Side at Frame
Table 12:
Engine Mount - Right Side at Engine
Table 13:
Engine Mount Bracket- Left Side at Engine
Table 14:
Engine Mount Bracket - Right Side at Engine
Table 15:
Engine Wiring Harness Bracket Nut
Table 16:
Fuel Injection Fuel Rail Stud
Table 17:
Heater Inlet Pipe Bracket Stud
Table 18:
Heater Water Auxiliary Pump Bracket Bolt
Table 19:
Intake Manifold and Components
Table 20:
Intake Manifold Cover
Table 21:
Oil Pan and Lower Crankcase Extension Components
Table 22:
Oil Pump Flow Control Solenoid Valve Bolt
Table 23:
Timing Chain Lower Cover and Timing Components
Table 24:
Turbocharger Bracket Brace
Fastener Specifications (4) — figure 1
Camshaft Housing and Components
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
1
Camshaft Housing Cover Bolt [9x]
—
—
Camshaft Housing Bolt Sequence
Camshaft Housing Replacement
2
Exhaust Gas Recirculation Pipe Bracket Bolt
—
—
9 Y (80 lb in)
Camshaft Housing Overhaul
3
Camshaft Housing Cover Bolt [7x]
—
—
Camshaft Housing Bolt Sequence
Camshaft Housing Replacement
4
Camshaft Housing Cover Bolt [7x]
—
—
Camshaft Housing Bolt Sequence
Camshaft Housing Replacement
5
Camshaft Housing Cover Bolt [3x]
—
—
Camshaft Housing Bolt Sequence
Camshaft Housing Replacement
6
Camshaft Housing Gasket
Yes
—
—
Camshaft Housing Replacement
7
Camshaft Housing Gasket
Yes
—
—
Camshaft Housing Replacement
Fastener Specifications (4) — figure 2
Compressor Air Intake Turbocharger
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
1
Turbocharger Nut [3x]
Yes
—
First Pass: 25 Y (18 lb ft) Final Pass: 36 Y (27 lb ft)
Compressor Air Intake Turbocharger Replacement
2
Turbocharger Stud
—
—
8.5 Y (75 lb in)
—
3
Turbocharger Gasket
Yes
—
—
Compressor Air Intake Turbocharger Replacement
4
Turbocharger Oil Return Pipe Bolt [4x]
—
—
8.5 Y (75 lb in)
Turbocharger Oil Feed Pipe Replacement
5
Turbocharger Oil Return Pipe Gasket
Yes
—
—
Compressor Air Intake Turbocharger Replacement
6
Turbocharger Oil Return Pipe Gasket
Yes
—
8.5 Y (75 lb in)
Turbocharger Oil Feed Pipe Replacement
7
Turbocharger Oil Return Pipe Gasket
Yes
—
—
Compressor Air Intake Turbocharger Replacement
8
Turbocharger Oil Feed Pipe Bolt [2x]
—
—
8.5 Y (75 lb in)
Turbocharger Oil Feed Pipe Replacement
Fastener Specifications (4) — figure 3
Compressor Air Intake Turbocharger Bracket
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
1
Lower Crankcase Extension Bolt
—
—
15 Y (11 lb ft)
Compressor Air Intake Turbocharger Replacement
Fastener Specifications (4) — figure 4
Cylinder Head and Components
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
1
Cylinder Head Bolt [3x]
—
—
15 Y (11 lb ft)
Cylinder Head Replacement
2
Cylinder Head Bolt [14x]
Yes
—
Cylinder Head Bolt Sequence
Cylinder Head Replacement
3
Valve Stem Oil Seal [8x]
Yes
—
—
Cylinder Head Overhaul
4
Cylinder Head Gasket
Yes
—
—
Cylinder Head Replacement
5
Timing Chain Cover Bolt [4x]
—
—
Timing Chain Cover Bolt Sequence
Timing Chain Upper Cover Replacement
6
Timing Chain Cover Bolt [2x]
—
—
Timing Chain Cover Bolt Sequence
Timing Chain Upper Cover Replacement
Fastener Specifications (4) — figure 5
Cylinder Head Ladderframe and Components
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
1
Camshaft Bearing Cap Bolt [28x]
—
—
Camshaft Bearing Cap Bolt Sequence
Cylinder Head Replacement
2
Camshaft Housing Bolt [16x]
—
—
Camshaft Housing Bolt Sequence
Cylinder Head Replacement
3
Camshaft Housing Gasket
Yes
—
—
Cylinder Head Replacement
4
Camshaft Housing Gasket
Yes
—
—
Cylinder Head Replacement
Fastener Specifications (4) — figure 6
Engine Block Components
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
1
Piston Pin Retainer [12x]
Yes
—
—
Piston and Connecting Rod Overhaul
2
Engine Block Core Hole Plug
—
Yes
85 Y(63 lb ft)
Engine Block Overhaul
3
Automatic Transmission Flex Plate Bolt [8x]
Yes
Yes
Automatic Transmission Flex Plate Bolt Sequence
Automatic Transmission Flex Plate Replacement
4
Piston Oil Nozzle [6x]
—
—
10 Y (89 lb in)
Engine Block Overhaul
5
Crankshaft Bearing Cap Bolt [14x]
Yes
—
Crankshaft Bearing Cap Bolt Sequence
Crankshaft and Bearing Removal and Installation
6
Connecting Rod Bolt [12x]
Yes
—
First Pass: 20 Y (15 lb ft) Final Pass: 85 degrees
Piston and Connecting Rod Removal and Installation
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
7
Engine Front Cover Bolt [8x]
—
—
8.5 Y (75 lb in)
Crankshaft Front Oil Seal Replacement
8
Crankshaft Front Oil Seal
Yes
—
—
Crankshaft Front Oil Seal Replacement
9
Engine Block Core Hole Plug
—
Yes
85 Y(63 lb ft)
Engine Block Overhaul
Fastener Specifications (4) — figure 7
Engine Components
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
1
Crankshaft Pulley Bolt [4x]
—
—
Crankshaft Pulley Bolt Sequence
Crankshaft Pulley Replacement
2
Belt Idler Pulley
—
—
58 Y (43 lb ft)
Belt Idler Pulley Replacement
3
Drive Belt Tensioner Bolt [2x]
—
—
22 Y (16 lb ft)
Drive Belt Tensioner Replacement
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
4
Catalytic Converter Brace Bracket Bolt [2x]
—
—
22 Y (16 lb ft)
Engine Block Overhaul
5
Oil Filler Tube Support Stud
—
—
15 Y (11 lb ft)
Oil Filler Tube Replacement
6
Oil Level Indicator Tube Bolt
—
Yes
8.5 Y (75 lb in)
Oil Level Indicator Tube Replacement
7
Oil Level Indicator Tube Stud
—
—
8.5 Y (75 lb in)
Oil Level Indicator Tube Replacement
8
Oil Level Indicator Tube Seal
Yes
—
—
Oil Level Indicator Tube Replacement
9
Generator and Air Conditioning Compressor Bracket Bolt [4x]
—
—
22 Y (16 lb ft)
Generator and Drive Belt Tensioner Bracket Replacement
Fastener Specifications (4) — figure 8
Engine Front Cover
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
1
Engine Front Cover Stud [3x]
—
—
9 Y (80 lb in)
Engine Block Overhaul
2
Engine Front Cover Bolt
—
—
9 Y (80 lb in)
Engine Front Cover Replacement
3
Engine Front Cover Bracket Bolt [2x]
—
—
9 Y (80 lb in)
Engine Block Overhaul
4
Engine Front Cover Stud [2x]
—
—
9 Y (80 lb in)
Engine Block Overhaul
Fastener Specifications (4) — figure 9
Engine Mount - Left Side at Frame
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
1
Engine Mount Frame Side Bolt - Left Side [3x]
Yes
Yes
130 Y (96 lb ft)
Engine Mount Replacement - Left Side
Fastener Specifications (4) — figure 10
Engine Mount - Left Side at Engine
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
1
Engine Mount Engine Side Bolt - Left Side [2x]
Yes
Yes
65 Y (48 lb ft)
Engine Mount Replacement - Left Side
Fastener Specifications (4) — figure 11
Engine Mount - Right Side at Frame
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
1
Engine Mount Frame Side Bolt - Right Side [3x]
Yes
Yes
130 Y (96 lb ft)
Engine Mount Replacement - Right Side
Fastener Specifications (4) — figure 12
Engine Mount - Right Side at Engine
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
1
Engine Mount Engine Side Bolt - Right Side [2x]
Yes
Yes
65 Y (48 lb ft)
Engine Mount Replacement - Right Side
Fastener Specifications (4) — figure 13
Engine Mount Bracket- Left Side at Engine
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
1
Engine Mount Bracket Bolt - Left Side [4x]
—
—
65 Y (48 lb ft)
Engine Mount Bracket Replacement - Left Side
Fastener Specifications (4) — figure 14
Engine Mount Bracket - Right Side at Engine
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
1
Engine Mount Bracket Bolt - Right Side [4x]
—
—
65 Y (48 lb ft)
Engine Mount Bracket Replacement - Right Side
Fastener Specifications (4) — figure 15
Engine Wiring Harness Bracket Nut
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
1
Engine Wiring Harness Bracket Nut [2x]
—
—
9 Y (80 lb in)
Oil Level Indicator Tube Replacement
Fastener Specifications (4) — figure 16
Fuel Injection Fuel Rail Stud
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
1
Fuel Injection Fuel Rail Stud [3x]
—
—
6 Y (53 lb in)
Cylinder Head Overhaul
Fastener Specifications (4) — figure 17
Heater Inlet Pipe Bracket Stud
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
1
Heater Inlet Pipe Bracket Stud
—
—
9 Y (80 lb in)
Engine Removal and Installation
Fastener Specifications (4) — figure 18
Heater Water Auxiliary Pump Bracket Bolt
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
1
Heater Water Auxiliary Pump Bracket Bolt
—
—
22 Y (16 lb ft)
—
Fastener Specifications (4) — figure 19
Intake Manifold and Components
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
1
Intake Manifold Bolt [9x]
—
—
Intake Manifold Bolt Sequence
Intake Manifold Replacement
2
Intake Manifold Gasket [6x]
Yes
—
—
Intake Manifold Replacement
Fastener Specifications (4) — figure 20
Intake Manifold Cover
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
1
Intake Manifold Cover Bolt
—
—
10 Y (89 lb in)
Intake Manifold Cover Replacement
2
Upper Intake Manifold Brace Nut [3x]
—
—
9 Y (80 lb in)
Upper Intake Manifold Bracket Replacement
Fastener Specifications (4) — figure 21
Oil Pan and Lower Crankcase Extension Components
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
1
Lower Crankcase Extension Bolt [7x]
Yes
—
Lower Crankcase Extension Bolt Sequence
Lower Crankcase Extension Replacement
2
Lower Crankcase Extension Bolt [12x]
—
—
Lower Crankcase Extension Bolt Sequence
Lower Crankcase Extension Replacement
3
Oil Pump Gasket
Yes
—
—
Lower Crankcase Extension Replacement
4
Upper Oil Pan Gasket
Yes
—
—
Lower Crankcase Extension Replacement
5
Oil Pump Flow Control Valve Seal
Yes
—
—
Oil Pump Flow Control Solenoid Valve Harness Replacement
3/4 to 1 full turn after gasket makes contact with the sealing surface on the filter mounting flange
Engine Oil and Oil Filter Replacement
17
Oil Pump Suction Pipe Seal
Yes
—
—
Oil Pump Suction Pipe Replacement
18
Oil Pump Suction Pipe Bolt
—
—
8.5 Y (75 lb in)
Oil Pump Suction Pipe Replacement
19
Upper Oil Pan Gasket
Yes
—
—
Oil Pump Replacement
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
20
Engine Block Core Hole Plug
—
—
12 Y (106 lb in)
Engine Block Overhaul
21
Oil Pan Drain Plug
—
—
25 Y (18 lb ft)
Engine Oil and Oil Filter Replacement
22
Oil Pan Bolt [23x]
—
—
Oil Pan Bolt Sequence
Lower Oil Pan Replacement
Fastener Specifications (4) — figure 22
Oil Pump Flow Control Solenoid Valve Bolt
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
1
Oil Pump Flow Control Solenoid Valve Bolt
—
—
8.5 Y (75 lb in)
Oil Pump Flow Control Solenoid Valve Replacement
Fastener Specifications (4) — figure 23
Timing Chain Lower Cover and Timing Components
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
1
Timing Chain Cover Bolt [2x]
—
—
8.5 Y (75 lb in)
Fuel Pump Access Hole Cover Replacement
2
Fuel Pump Access Hole Cover Seal
Yes
—
—
Fuel Pump Access Hole Cover Replacement
3
Timing Chain Cover Bolt
—
—
Timing Chain Lower Cover Bolt Sequence
Timing Chain Lower Cover Replacement
4
Timing Chain Guide Bolt [2x]
—
Yes
15 Y (11 lb ft)
Timing Chain Guide Replacement
5
Timing Chain Guide Bolt [2x]
—
Yes
15 Y (11 lb ft)
Timing Chain Guide Replacement
6
Timing Chain Tensioner Bolt [2x]
—
—
15 Y (11 lb ft)
Timing Chain Tensioner Replacement
7
Timing Chain Guide Bolt
—
Yes
36 Y (27 lb ft)
Secondary Timing Chain Guide Replacement
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
8
Camshaft Sprocket Bolt [2x]
Yes
—
First Pass: 25 Y (18 lb ft) Final Pass: 50 degrees
Camshaft Sprocket Replacement
9
Timing Chain Tensioner Gasket
Yes
—
—
Timing Chain Tensioner Replacement
10
Timing Chain Tensioner
—
—
90 Y (66 lb ft)
Timing Chain Tensioner Replacement
11
Oil Pump Drive Bolt
—
—
36 Y (27 lb ft)
Oil Pump Sprocket Replacement
12
Timing Chain Cover Bolt [15x]
—
—
Timing Chain Lower Cover Bolt Sequence
Timing Chain Lower Cover Replacement
13
Crankshaft Rear Oil Seal
Yes
—
—
Crankshaft Rear Oil Seal Replacement
Fastener Specifications (4) — figure 24
Turbocharger Bracket Brace
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
1
Turbocharger Bracket Bolt
—
—
30 Y (22 lb ft)
Turbocharger Bracket Brace Replacement
2
Turbocharger Bracket Nut [2x]
—
—
15 Y (11 lb ft)
Turbocharger Bracket Brace Replacement
Automatic Transmission Flex Plate Bolt Sequence
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
1
Automatic Transmission Flex Plate Bolt [8x]
Yes
Yes
First Pass: 35 Y (26 lb ft) Final Pass: 70 degrees
Automatic Transmission Flex Plate Replacement
Fastener Specifications (4) — figure 25
Camshaft Bearing Cap Bolt Sequence
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
1
Camshaft Bearing Cap Bolt [28x]
—
—
8.5 Y (75 lb in)
Cylinder Head Replacement
Fastener Specifications (4) — figure 26
Camshaft Housing Bolt Sequence
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
1
Camshaft Housing Bolt [26x]
—
—
8.5 Y (75 lb in)
Camshaft Housing Replacement
2
Camshaft Housing Bolt
—
—
8.5 Y (75 lb in)
Camshaft Housing Replacement
3
Camshaft Housing Bolt
—
—
8.5 Y (75 lb in)
Camshaft Housing Replacement
Fastener Specifications (4) — figure 27
Camshaft Housing Ladderframe Bolt Sequence
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
1
Camshaft Housing Bolt [16x]
—
—
8.5 Y (75 lb in)
Cylinder Head Replacement
Fastener Specifications (4) — figure 28
Crankshaft Front Oil Seal Bolt Sequence
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
1
Engine Front Cover Bolt [8x]
—
—
8.5 Y (75 lb in)
Crankshaft Front Oil Seal Replacement
Fastener Specifications (4) — figure 29
Crankshaft Bolt Sequence
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
1
Crankshaft Bearing Cap Bolt [14x]
—
—
First Pass: 25 Y (18 lb ft) Second Pass: 35 Y (26 lb ft) Third Pass: Using EN-45059–A Angle Meter, tighten all bolts in sequence 90 degrees Final Pass: Using EN-45059–A Angle Meter, tighten all bolts in sequence 90 degrees
Crankshaft and Bearing Removal and Installation
Fastener Specifications (4) — figure 30
Crankshaft Pulley Bolt Sequence
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
1
Crankshaft Pulley Bolt [4x]
—
—
58 Y (43 lb ft)
Crankshaft Pulley Replacement
Fastener Specifications (4) — figure 31
Cylinder Head Bolt Sequence
Callou
Component Name [Component t Quantity]
Single Use Fastene
Thread Locking Adhesiv r/Compo Require
Specification
Procedure
e nent d Metric (English)
1
Cylinder Head Bolt [14x]
Yes
—
First Pass: Tighten all bolts to 40 Y (30 lb ft) Second Pass: Loosen bolts (13, 14,5, 6, 4, 3, 11, 12) completely. Third Pass: Tighten bolts (13, 14,5, 6, 4, 3, 11, 12) to 40 Y (30 lb ft) Fourth Pass: Loosen bolts (9, 10, 1, 2, 7, 8) completely. Fifth Pass: Tighten bolts (9, 10, 1, 2, 7, 8) to 40 Y (30 lb ft) Sixth Pass: Tighten all bolts to 80 Y (59 lb ft) Final Pass: Using EN-45059–A Angle