Diesel Fuel Separator Replacement

Warning

Refer to Diesel/Gasoline Vapors Warning.

Warning

Refer to Safety Glasses Warning. Removal Procedure

1. Front Wheelhouse Liner - Left Side » Remove — Front Wheelhouse Liner Replacement

Diesel Fuel Separator Replacement — figure 1

2. Fuel Feed Pipe Clip Bolt (1) » Remove

Diesel Fuel Separator Replacement — figure 2

3. Fuel Pump Fuel Feed Hose (1) » Reposition

Diesel Fuel Separator Replacement — figure 3

Note

Disconnect the fuel injector fuel return pipe at the diesel fuel separator only.

4. Fuel Injector Fuel Return Pipe Clamp (1) » Disengage — Hose Clamp Replacement Guidelines - Spring Type
5. Fuel Injection Fuel Return Pipe (2) » Reposition

Diesel Fuel Separator Replacement — figure 4

6. Diesel Fuel Separator Bracket Bolt (1) » Remove

Diesel Fuel Separator Replacement — figure 5

7. Fuel Return Pipe (1) @ Diesel Fuel Separator » Disconnect — Metal Collar Quick Connect Fitting Service

Diesel Fuel Separator Replacement — figure 6

8. Diesel Fuel Separator (1) » Disconnect — Metal Collar Quick Connect Fitting Service

9. Diesel Fuel Separator (1) » Remove Installation Procedure

10. Diesel Fuel Separator (1) » Install

11. Diesel Fuel Separator (1) » Connect — Metal Collar Quick Connect Fitting Service

12. Fuel Return Pipe (1) @ Diesel Fuel Separator » Connect — Metal Collar Quick Connect Fitting Service

Caution

Refer to Fastener Caution.

4. Diesel Fuel Separator Bracket Bolt (1) » Install and tighten — Fastener Specifications

5. Fuel Injection Fuel Return Pipe (2) » Install

6. Fuel Injector Fuel Return Pipe Clamp (1) » Engage — Hose Clamp Replacement Guidelines - Spring Type

7. Fuel Pump Fuel Feed Hose (1) » Install

8. Fuel Feed Pipe Clip Bolt (1) » Install and tighten — Fastener Specifications

9. Front Wheelhouse Liner - Left Side » Install — Front Wheelhouse Liner Replacement

10. Prime the fuel system and inspect for leaks. Fuel System Priming