Delphi Connectors (Pull to Seat)

Wiring Systems and Power Management | Diagnostic Information and Procedures | Document ID: 5207168 Special Tools EL-38125-550 Terminal Release Tool Kit EL-38125-580 Terminal Release Tool Kit For equivalent regional tools, refer to Special Tools. Terminal Removal Procedure If the terminal is visibly damaged or is suspected of having a faulty connection, the terminal should be replaced.

Delphi Connectors (Pull to Seat) — figure 1

Follow the steps below in order to repair pull-to-seat connectors:

1. Remove the connector position assurance (CPA) device and/or the secondary lock.
2. Disconnect the connector from the component or separate the connectors for in-line connectors.
3. Remove the terminal position assurance (TPA) device.
4. Review the connector end view to determine the proper test probe and release tool.
5. Insert the release tool into the front of the connector body.
6. Grasp the wire at the back of the connector body and gently push the terminal out the front of the connector body.
7. Repair the terminal by following the Repairing Connector Terminals procedure.
8. Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies. Terminal Insertion Procedure
9. Align the terminal and pull the wire from the back of the connector in order to seat the terminal.
10. If the connector is outside of the passenger compartment, apply dielectric grease to the connector.
11. Install the TPA, CPA, and/or the secondary locks.