Front Brake Crossover Pipe Connector Replacement

Warning

The battery must be disconnected to prevent the brake master cylinder from pressurizing the hydraulic system during its automated self diagnostic tests that can possibly occur when a door is opened or the key transmitter is activated. Failure to follow this precaution may cause personal injury.

Warning

Brake Fluid Irritant Warning

Caution

Brake Fluid Effects on Paint and Electrical Components Caution Removal Procedure

1. Disconnect the battery negative cable. Battery Negative Cable Disconnection and Connection
2. Raise and support the vehicle. Lifting and Jacking the Vehicle
3. Remove the front tire and wheel assembly. Tire and Wheel Removal and Installation

Front Brake Crossover Pipe Connector Replacement — figure 1

4. { If equipped } Front Tire Front Air Deflector Bolt (1) » Remove

Front Brake Crossover Pipe Connector Replacement — figure 2

5. Front Wheelhouse Liner Bolt (1) » Remove [3x]

Front Brake Crossover Pipe Connector Replacement — figure 3

Note

Quantity of fasteners may vary based on option content.

6. Front Wheelhouse Liner Bolt (1) » Remove [3x]
7. Front Wheelhouse Liner Retainer (2) » Remove

Front Brake Crossover Pipe Connector Replacement — figure 4

8. Front Wheelhouse Liner Bolt (1) » Remove [3x]

Front Brake Crossover Pipe Connector Replacement — figure 5

9. Front Wheelhouse Liner Bolt (1) » Remove [3x]

Front Brake Crossover Pipe Connector Replacement — figure 6

10. Front Wheelhouse Liner (1) » Remove

Front Brake Crossover Pipe Connector Replacement — figure 7

11. Front Brake Front Pipe Nut (1) @ Front Brake Crossover Pipe Connector » Remove
12. Front Brake Crossover Pipe (2) @ Front Brake Crossover Pipe Connector » Remove
13. Front And Rear Brake Pipe Nut (3) @ Front Brake Crossover Pipe Connector » Remove
14. Front And Rear Brake Pipe (4) @ Front Brake Crossover Pipe Connector » Remove
15. Cap the front and rear brake pipe (4) outlet and the front brake crossover pipe (2) inlet to avoid fluid loss and contamination.

Front Brake Crossover Pipe Connector Replacement — figure 8

16. Front Brake Crossover Pipe Connector Bolt (1) » Remove

17. Front Brake Crossover Pipe Connector (2) » Remove Installation Procedure

18. Front Brake Crossover Pipe Connector (2) » Install

Caution

Fastener Caution

2. Front Brake Crossover Pipe Connector Bolt (1) » Install and tighten — Fastener Specifications

3. Remove the caps from the front and rear brake pipe (4) and the front brake crossover pipe (2).

4. Front And Rear Brake Pipe (4) @ Front Brake Crossover Pipe Connector » Install

5. Front And Rear Brake Pipe Nut (3) @ Front Brake Crossover Pipe Connector » Install and tighten — Fastener Specifications

6. Front Brake Crossover Pipe (2) @ Front Brake Crossover Pipe Connector » Install

7. Front Brake Front Pipe Nut (1) @ Front Brake Crossover Pipe Connector » Install and tighten — Fastener Specifications

8. Front Wheelhouse Liner (1) » Install

9. Front Wheelhouse Liner Bolt (1) » Install and tighten [3x] — Fastener Specifications

10. Front Wheelhouse Liner Bolt (1) » Install and tighten [3x] — Fastener Specifications

Note

Quantity of fasteners may vary based on option content.

11. Front Wheelhouse Liner Retainer (2) » Install

12. Front Wheelhouse Liner Bolt (1) » Install and tighten [3x] — Fastener Specifications

13. Front Wheelhouse Liner Bolt (1) » Install and tighten [3x] — Fastener Specifications

14. { If equipped } Front Tire Front Air Deflector Bolt (1) » Install and tighten — Fastener Specifications

15. Connect the battery negative cable. Battery Negative Cable Disconnection and Connection

16. Bleed the brake system. Hydraulic Brake System Bleeding

17. Install the front tire and wheel assembly. Tire and Wheel Removal and Installation

18. Remove the support and lower the vehicle.

19. Fill the brake master cylinder reservoir to the maximum-full level with GM approved brake fluid from a clean, sealed brake fluid container. Brake Master Cylinder Reservoir Filling