Engine Controls and Fuel - 3.0L LM2 Diesel | Diagnostic Information and Procedures | Document ID: 5652048
Diagnostic Instructions
Perform the Diagnostic System Check prior to using this diagnostic procedure: Diagnostic
System Check - Vehicle
Review the description of Strategy Based Diagnosis: Strategy Based Diagnosis
An overview of each diagnostic category can be found here: Diagnostic Procedure
Instructions
DTC Descriptor
DTC P0234
Engine Overboost
DTC P0299
Engine Underboost
Circuit/System Description
For an overview of the component/system, refer to: Compressor Air Intake Turbocharger System
Description
| Circuit |
Description |
| Control — Terminal 1 |
The output circuit is switched from ground to 12 V to activate the component. The output is PWM controlled. |
| Control — Terminal 5 |
The output circuit is switched from ground to 12 V to activate the component. The output is PWM controlled. |
|
Component |
Description |
|
|
K20 Engine Control Module |
The control module contains a microprocessor used to process input data to control outputs. The control module controls a series of actuators to ensure optimal engine performance. The control module does this by reading values from a variety of sensors, interprets the data and adjusts the engine actuators accordingly. |
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|
M103 Turbocharger Vane Position Actuator |
The assembly has several functions: The valve is actuated by a 12 V DC motor. A spring is used to keep the valve in the open position. The valve actuator motor moves the valve in the closed direction. The more current flows through the motor, the more the valve closes. The component M103 contains a contactless inductive position sensor. A fixed transmitter |
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| Component |
Description |
|
coil excites a movable rotor, which in turn induces a current in a fixed receiver coil. The current varies with the angle of the rotor. Electronics inside the sensor convert the current into digital data which is transmitted via a serial data circuit to the control module K20. |
Conditions for Running the DTC
P0234
DTC P003A, P0045–P0048, P0071–P0074, P00C7, P0106–P0108, P0116–P0119, P0128,
P02E1, P02E8, P02E9, P111E, P122D, P169E, P169F, P16FA, P16FC, P2227–P2230, U0654,
U0656 = Not set
Ambient Air Temperature = −20 to 55°C (−4 to 131°F)
Barometric Pressure Sensor = 70 to 110 kPa (10.1 to 15.9 PSI)
Desired Boost Pressure = 122 to 220 kPa (17.6 to 31.9 PSI)
Engine Coolant Temperature = 60 to 130°C (140 to 266°F)
Engine Speed = 2,500 to 4,000 RPM
Ignition and Start Signal = Greater than 11 V
Intake Air Flow Valve Position = Greater than 84% — Commanded Off
Intake Air Flow Valve Position = Greater than 74% — Commanded On
Turbocharger Boost Control Command = Stable
Frequency the DTC runs = Continuously — After the running conditions are met — For greater
than 1 s
P0299
DTC P003A, P0045–P0048, P0071–P0074, P00C7, P0106–P0108, P0116–P0119, P0128,
P02E1, P02E8, P02E9, P111E, P122D, P169E, P169F, P16FA, P16FC, P2227–P2230, U0654,
U0656 = Not set
Ambient Air Temperature = −22 to 55°C (−7.6 to 131°F)
Barometric Pressure Sensor = 70 to 110 kPa (10.1 to 15.9 PSI)
Desired Boost Pressure = 80 to 180 kPa (11.6 to 26.1 PSI)
Engine Coolant Temperature = 60 to 130°C (140 to 266°F)
Engine Speed = 1,300 to 2,050 RPM
Ignition and Start Signal = Greater than 11 V
Intake Air Flow Valve Position = Greater than 84% — Commanded Off
Intake Air Flow Valve Position = Greater than 74% — Commanded On
Turbocharger Boost Control Command = Stable
Frequency the DTC runs = Continuously — After the running conditions are met — For greater
than 1 s
Conditions for Setting the DTC
Boost Pressure = Actual pressure is not equal to the desired pressure — For greater than 10 s
Action Taken When the DTC Sets
DTCs listed in the DTC Descriptor category = Type B DTC
Warning Message = Engine Power Is¦Reduced / Service Emission System
Reduced Engine Power = Active
Conditions for Clearing the DTC
DTCs listed in the DTC Descriptor category = Type B DTC
Reference Information
Schematic Reference
Engine Controls Schematics
Connector End View Reference
Master Electrical Component List
Electrical Information Reference
Circuit Testing
Connector Repairs
Testing for Intermittent Conditions and Poor Connections
Wiring Repairs
DTC Type Reference
Powertrain Diagnostic Trouble Code (DTC) Type Definitions
Scan Tool Reference
Control Module References
Circuit/System Verification
- Ignition » On / Vehicle » In Service Mode
- Verify DTC P003A, P0045–P0048, P0071–P0074, P00C7, P0106–P0108, P0116–P0119, P0128,
P02E1, P02E8, P02E9, P111E, P122D, P169E, P169F, P16FA, P16FC, P2227–P2230, U0654,
U0656 is not set.
⇒ If any of the DTCs are set
Refer to: Diagnostic Trouble Code (DTC) List - Vehicle
⇓ If none of the DTCs are set
- Verify the scan tool parameter: MAP Sensor = The value should be within the range listed in
the table: Altitude Versus Barometric Pressure
⇒ If not in the specified range
Refer to: DTC P0106, P0107, or P0108
⇓ If in the specified range
- Engine » Idling — At normal operating temperature.
- Verify the scan tool parameter: MAP Sensor = The value should change with accelerator pedal
input.
⇒ If the value does not change
Refer to: DTC P0106, P0107, or P0108
⇓ If the value changes
- Perform the scan tool control function: Turbocharger Vane Position » Increase & Decrease
Verify the scan tool parameter: Turbocharger Vane Position Sensor = Desired Turbocharger
Vane Position
⇒ If not the specified state
Refer to: Circuit/System Testing
⇓ If the specified state
- Perform the scan tool control function: Exhaust Gas Recirculation » Closed
- Verify the scan tool parameter: Induction System Leak Indication = 0.75:1 to 1.25:1 — Stable
⇒ If not in the specified range
Refer to: Circuit/System Testing
⇓ If in the specified range
- Operate the vehicle within the Conditions for Running the DTC. You may also operate the
vehicle within the conditions that you observed from the Freeze Frame/Failure Records data.
Verify the DTC does not set.
⇒ If the DTC sets
Refer to: Circuit/System Testing
⇓ If the DTC does not set
- All OK.
Circuit/System Testing
- Verify the conditions listed below do not exist:
B65 Intake Manifold Pressure and Air Temperature Sensor
– Leaking @ O-Ring — Missing / Visible Damage
– Restricted — Moisture / Ice
– Skewed
B75 Mass Air Flow Sensor — Contamination of the measuring element / Cracked / Loose
Clamps / Visible Damage / Water intrusion
M103 Turbocharger Vane Position Actuator — Linkage Binding or Sticking / Loose / Worn
/ Visible Damage
Q14A Exhaust Gas Recirculation Valve 1 — Leaking / Restricted / Visible Damage
Q14B Exhaust Gas Recirculation Valve 2 — Leaking / Restricted / Visible Damage
Q38 Throttle Body
– Coking / Loose Clamps / Visible Damage
– Restricted — Moisture / Ice
Air Cleaner Element — Dirty / Restricted
Charge Air Cooler
– Leaking / Incorrect connection
– Restricted — Moisture / Ice
Refer to: Component/System Leak Test
Engine — Mechanical Condition » Refer to: Symptoms - Engine Mechanical
Exhaust System — Leaking / Restricted / Visible Damage » Refer to: Symptoms -
Engine Exhaust
Intake Air Duct — Cracked / Loose Clamps / Restricted — Collapsed / Visible Damage
Intake Manifold — Cracked — Leaking / Loose Clamps / Restricted / Visible Damage
Mechanically damaged turbocharger. — Refer to: Compressor Air Intake Turbocharger
System Description
Positive Crankcase Ventilation System
– Leaking @ O-Ring — Missing / Visible Damage
– Restricted — Moisture / Ice
– Incorrect connection / Leaking / Restricted
⇒ If a condition exists
Repair or replace as necessary
⇓ If no condition is found
- Replace the component: Turbocharger
Repair Instructions
Perform the Diagnostic Repair Verification after completing the repair: Diagnostic Repair
Verification
Compressor Air Intake Turbocharger Replacement
Additional Procedures
Turbocharger/Supercharger Boost Control Initial Position Learn
Perform only when the following component/system is replaced or serviced: — Turbocharger —
Cleaned / Replaced
- Ignition » On / Vehicle » In Service Mode
- Verify that all scan tool Event Data parameters under the following data list displays No:
Exhaust Gas Recirculation System Malfunction Warning Event Data
⇒ If not the specified state
Operate the vehicle within the Conditions for Running the DTC for the DTC identified by the
Event Data parameter displaying Yes.
⇓ If the specified state
- All OK.